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amp metrimate pin and socket connectors rohs ready
amp metrimate pin and socket connectors 2 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant ? table of contents performance characteristics ................................. 3-5 metrimate connector applications ........................ 6-8 contacts: type iii+ (crimp) ............................................... 9 type iii+ (grounding pins) .................................. 10 type iii+ (solder) .......................................... 9-10 high current upgrade, type ii and iii+ ............... 11- 12 subminiature coaxial ..................................... 13-14 size 8, power .................................................. 15 high current upgrade, size 8, power .................... 16 .125 powerband contacts ............................... 17 drawer connectors .......................................... 18-26 low profile drawer connectors ......................... 27-30 square grid connectors (free-hanging and panel mount) ........................ 31-33 strain relief kits for square grid connectors ............. 31 square grid pc board mount headers ................. 34-38 in-line connectors (free-hanging), 5 [.197] centerline .......................................... 39-40 in-line pc board mount headers, 5 [.197] centerline ........................................... 41-43 keying plugs ..................................................... 44 in-line connectors, 5.08 [.200] centerline ........... 44-47 in-line coaxial socket headers .......................... 48-51 rectangular connectors .................................. 52-53 commoning and power distribution connectors ... 54-55 application tooling ........................................ 56-57 technical documents ........................................... 61 part number index .............................................. 62 ? product facts recognized under the ? component program of underwriters laboratories inc., file no. e28476 certified by canadian ? standards association, file no. lr7189 tested to vde ? requirements outlined in vde test report no. 4751- 1431-1029/a1l produced under a quality ? management system certified to iso 9001 a copy of the certificate is available upon request. designed to meet iec ? (440 v) requirements true metric dimensions ? contacts on 5 [.197] centers (drawer connectors and special in-line connectors and pin headers have contacts on 5.08 [.200] centers) panel mount versions ? require no hardware for mounting polarized housings ? 4- thru 36-position ? square grid configurations can be mounted to and removed from either front or rear of panel housings made of ul ? rated 94v-0 thermoplastic strain reliefs available for ? 6- thru 36-position square grid, panel mount housings drawer connectors ? available in 4- thru 30-position sizes, standard and low profile versions amp metrimate connectors are true metric specification connectors designed for panel, free-hanging or pc board application. these connectors offer improve - ments in durability, density and electrical performance over competitive soft shell pin and socket connectors. they are ideally suited for equipment manufacturers engaged in both national and international markets. this versatile pin and socket connector line is designed to meet the general require - ments of various testing and approval agencies, including ul, csa, vde and iec. presently, connectors are available in various design configurations and the most popular sizes to satisfy a variety of application requirements. such designs include: square grid con - nectors for free-hanging and/or panel mounting; free-hanging in-line connec - tors; square grid and in-line pin and socket headers for pc board mounting; and drawer connectors for rack and panel mounting with radial float. for high electrical perfor - mance and maximum econ - omy, all connectors employ housings made of ul rated 94v-0 thermoplastic. need more information? call technical support: 1-800-522-6752 the center is staffed with specialists well versed in tyco electronics products. they can provide you with: technical support ? catalogs ? technical documents ? product samples ? tyco electronics autho - ? rized distributor loca - tions dimensioning: dimensions are in millimeters and inches. values in brackets are equiva - lent u.s. customary units. metric symbols used are: c (celsius) mm 2 (square millimeter) note: dimensions in this catalog are for reference purposes only. customer drawings are available on request. specifications subject to change. consult tyco electronics for latest design specifications. ?1978, 1979, 1983, 1985, 1989, 1994, 1998, 2003 and 2008 by tyco electron - ics corporation. all rights reserved. action pin, amp, ampomator, amp-o-lectric, amp-o-matic, certi-crimp, coaxicon, lgh, powerband, pro-crimper and tyco are trademarks.
3 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant electrical characteristics voltage rating: ul (600 vac and vdc), csa (600 vac and vdc), vde (380 vac, 450 vdc), iec (440 v) dielectric strength: 2000 volts, rms (at sea level) current rating: see contact current carrying capability data below. insulation resistance: 5000 megohms (min.) termination resistance: dependent upon individual contact type. refer to applicable product specification. (technical documents, page 58). environmental characteristics temperature range: -55c to +130c [-67f to +266f] mechanical characteristics air gap: exceeds 3.2 [.125] creep distance: exceeds 4 [.157] mounting distance (live contact-to-panel): exceeds 6 [.237] acceptable panel thicknesses: 0.8-2.3 [.030-.090] contact current carrying capability the total current capacity of each contact in a connector is dependent upon the heat rise resulting from the combina - tion of electrical loads on all the contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. caution must be taken to assure that these combinations of conditions do not cause the internal temperature of the connector to exceed the maximum operating temperature of the housing mate - rial. there are several variables which must be considered when determining this maximum current carrying capability for your application. these variables are: a. wire size-larger wire will carry more current since it has less resistance to current flow; therefore, it generates less heat. the wire also conducts heat away from the connector. b. connector size-in general, the more circuits in a connector, the less current per contact can be carried. c. ambient temperature - the higher the ambient temperature, the less current can be carried. 80 23 13 7.5 70 60 50 40 30 20 10 0 contact current guide maximum current (amperes)* 90 100 46 50 *based on single contact free air conditions. 1. .125 powerband C precision formed pins & sockets. 2. high current louvertac C screw machined pin & socket contacts. both versions feature the amp louvertac springs for superior current car - rying, heat transfer and durability performance. see catalog 65141. pin diameter 3.58 [.141] 3.06 [.125] 3.40 [.130] 1.52 [.062] 1.52 [.062] 0.98 [.040] 30 size 8 .125 powerband contact high current upgrade size 8 in a fully-loaded 8-pos. drawer connector (single contact 55 amperes) high current upgrade louvertac, type iii+ type iii+ type iii+ in a fully-loaded header performance characteristics performance characteristics
amp metrimate pin and socket connectors 4 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant can a contact rated at 10 amperes carry 10 amperes? maybe yes, but probably not. the reason lies in the test conditions used to rate the contact. if these conditions do not adequately reflect the application conditions, the actual allowable current lev - els may be lower than speci - fied levels. for example, many manufacturers, includ - ing tyco electronics, test a single contact in air. this gives an accurate measure of the basic current-carrying capacity of the contact. use the contact alone in air and it can certainly carry 10 amperes. use it in a multi- position connector sur - rounded by other current-carrying contacts or in high ambient tempera - tures, and the contact should carry less current. similarly, as the contact ages and stress relaxation, environ - mental cycling, and other degradation factors take their toll, the contact's current-car - rying capacity decreases. a prudent design must set cur - rent levels for such end-of- design-life (eodl) conditions. practical current-carrying capacity is not an absolute, but an application-dependent condition. new method simplifies ratings to help the designer set the appropriate current level, tyco electronics has devel - oped a method of specifying current-carrying capacity. this method takes into account the various applica - tion factors that influence current rating. the method can be summarized as follows: the contact is aged to ? eodl conditions by dura - bility cycling, thermal cycling, and environmental exposure. the contact's resistance ? stability is verified. the current necessary to ? produce the specified tem - perature rise is measured. this t-rise is usually 30 c. a rating factor is deter - ? mined to allow derating of multiple contacts in the same housing and for dif - ferent conductor sizes. temperature one other factor influencing current levels is the maximum operating temperature, for example, 105 c. if the appli- cation has a high ambient temperature (over 75 c) the contact's t-rise is limited by the maximum operating tem - perature. for example, an application temperature of 90 c limits the contact t-rise to 15 c. since current pro- duces heat (the i 2 r law), the current must be lowered to limit the t-rise. a contact's t-rise depends not only on its i 2 r joule heat - ing, but also on its ability to dissipate the heat. consider a contact in a multi-contact housing. joule heating in multiple contacts will raise the local ambient tempera - ture. since the contact will not be able to dissipate its own heat as well by convec - tion, the maximum t-rise will be realized at a lower current level. conse - quently, the allowable current level must be lower to main - tain an acceptable t-rise. for a given connector, the current level will be set by the loading density. a con - nector containing 50% cur - rent-carrying contacts will permit higher currents (per contact) than a connector will at 75% loading. the load - ing percentage assumes an even distribution of contacts within the housing. if all 10 contacts are grouped together in one section of a 20-position connector, the loading density may approach 100%. the importance of eodl as stated, t-rise in a contact depends on both resistance and current. as it ages, a contact's resistance will increase. the contact designer will specify a maxi- mum resistance for the con - tact, this level is the end-of-design-life resistance. before the contact is tested for current, tyco electronics subjects it to a sequence of tests that exercise many major failure mechanisms and thereby simulates eodl con - ditions. conditioning includes mating cycling, industrial mixed-flowing gases, humid - ity and temperature cycling, and vibration to sequentially introduce wear, corrosion, stress relaxation, and mechanical disturbance. presentation the presentation of current- carrying capacity in tyco electronics product specifica - tions includes two parts: first, a base curve showing ? current levels versus t-rise for a single circuit and the largest wire size. this rep - resents the maximum cur - rent capacity of the current rating verification performance characteristics (continued) performance characteristics
5 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant contact. the curve is usu - ally flat up to 75 c ambient and then drops off. up to 75 c, the 30 c t-rise limits the amount of current, and above 75 c the current must be reduced to keep the combination of ambi - ent temperature and t-rise from exceeding the maxi - mum operating tempera - ture of 105 c. next are rating factors, a ? table of multipliers to account for connector loading and for smaller wire sizes. the designer first determines the base current for the ambient conditions of the applica - tion, then multiplies this base current by the rating factors to find the current level for the application's loading factor and wire size. practical values the current-rating method gives designers practical val - ues applicable to their appli - cations. while the specified current levels for a contact may be lower than for other testing methods, they are more realistic and simplify the system design process. "spec-manship" is replaced by a realistic assessment of the current-carrying capacity of a contact under varying conditions of temperature, connector loading, and wire size. 0 10 20 30 40 50 60 70 80 90 100 0 5 10 15 single contact 18 awg [0.8 mm 2 ] ambient temperature (c) current rating (amperes) 18 20 22 24 26 single 1 .8 3 .6 9 .5 9 .5 0 30% .9 7 .8 0 .6 6 .5 7 .4 9 50% .8 3 .6 8 .5 7 .4 8 .4 2 70% .6 5 .5 3 .4 5 .3 8 .3 3 100% .5 5 .4 5 .3 8 .3 2 .2 8 aw g % loading figure 1 graph shows the relationship between base current, ambient tem - perature, and contact t-rise. figure 2 rating factors allow the base current to be adjusted for various con - nector loading and wire sizes. an example: to demonstrate the method of specifying current, consider the following application conditions, an ambient temperature of 65 c, a 50% loading of contacts in the housing, and 20 awg [0.6 mm2] wire. from figure 1, the base current rating is 14 ampere with 18 ? awg [0.8 mm2] wire. figure 2, the rating factor for 50% loading and 20 awg [0.6 ? mm2] wire is 0.68. the specific rating for this application is the product of the ? base rating and the rating factor: 14 x 0.68 = 9.5 ampere each of the contacts can carry 9.5 ampere. ? however, if the ambient temperature is 80 ? c the allowable t-rise becomes 25 c. the base current must be lowered to 12.8 ampere so that the 105 c maximum operating tempera - ture is not exceeded. the current rating then becomes: 12.8 x 0.68 = 8.7 ampere. performance characteristics (continued) performance characteristics
amp metrimate pin and socket connectors 6 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant drawer connectors receptacle 4, 12, 19 and 25 position connectors; 8 and 15 position power connectors (pages 18, 19) plug 4, 12, 19 and 25 position connectors; 8 and 15 position power connectors (pages 18, 19) am p/ 2007 me t r i ma t e pi n an d so ck et ca t al og i l l us t r at i on no . 05 dg / mp d ? 2- 18- 94 re vi se d by i p/ ssm ? 12- 3- 97 amp/2007? metrimate pin and socket catolog? illustration no. 77 ? m&m/mpd ? 4-14-94 rev. sm/ip ? 1-20-98 low profile drawer connectors, wire-to-board, and wire-to-wire standard drawer connectors, rack and panel applications standard drawer connectors, wire-to-board amp/2007? metrimate pin and socket cato l illustration no. 76 ? m&m ? 2-16-94 plug 12, 19 and 25 position pin headers (solder); 25 position pin header (action pin contacts); 8 and 15 position power drawer pin headers (pages 18, 19) 23 position wire-to-board (right-angle); 18 position hybrid (5 power, 13 signal) wire-to-board (right-angle); 30 position wire-to-wire (page 27) receptacle 25 position socket headers (solder); 8 and 15 position power drawer socket headers (pages 18, 19) metrimate connector applications merrimate connector applications
7 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant square grid connectors am p/ 2007 me t r i ma t e pi n an d so ck et ca t ol og i l l us t r at i on no . 02 dg / mp d ? 2- 22- 94 re vi se d by i p/ ssm ? 12- 2- 97 plug 4, 6, 9, 12, 18, 24 and 36 position (page 31) a strain relief is available for the 6, 9, 12, 18, 24 and 36 position connectors. (pages 31, 33) receptacle C panel mount (from either side) 4, 6, 9, 12, 18, 24 and 36 position (page 31) receptacle C free-hanging 4, 6, 9, 12, 18, 24 and 36 position (page 31) pc board mount pin header 4, 6, 9, 12, 18, 24 and 36 position (page 34) am p/ 2007 me t r i ma t e pi n an d so ck et ca t ol og i l l us t r at i on no . 01 dg / mp d ? 2- 22- 94 re vi se d by i p/ ssm ? 12- 3- 97 receptacle 4, 6, 9, 12, 18, 24 and 36 position (page 31) a strain relief is available for the 6, 9, 12, 18, 24 and 36 position connectors. (pages 31, 33) plug C panel mount (from either side) 4, 6, 9, 12, 18, 24 and 36 position (page 31) plug C free-hanging 4, 6, 9, 12, 18, 24 and 36 position (page 31) pc board mount socket header 4, 6, 9, 12, 18, 24 and 36 position (page 34) metrimate connector applications (continued) merrimate connector applications
amp metrimate pin and socket connectors 8 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant in-line connectors am p/ 2007 me t r i ma t e pi n an d so ck et ca t ol og i l l us t r at i on no . 03 dg / mp d ? 2- 18- 94 re vi se d by i p/ ssm ? 12- 3- 97 receptacle 1, 3, 6, 10 and 16 position (page 39) pc board mount socket header, straight-thru 3, 6, 10 and 16 position (page 41) pc board mount socket header, right-angle 3, 6, 10 and 16 position (page 41) plug C free-hanging 1, 3, 6, 10 and 16 position (page 39) plug 3, 6, 10 and 16 position (page 39) 5.08 [.200] centerline connector 6, 10 and 19 position (page 44) receptacle C free-hanging 3, 6, 10 and 16 position (page 39) pc board mount pin header, straight-thru 3, 6, 10 and 16 position (page 41) pc board mount pin header, right-angle 3, 6, 10 and 16 position (page 41) 5.08 [.200] centerline header 6, 10 and 19 position (page 44) am p/ 2007 me t r i ma t e pi n an d so ck et ca t ol og i l l us t r at i on no . 04 dg / mp d ? 2- 18- 94 re vi se d by i p/ ssm ? 12- 3- 97 metrimate connector applications (continued) merrimate connector applications
9 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant contact size 16 - pin diameter .062 [1.57] (test current, 13 ampere)? wire size ins. contact strip form loose piecet o oling part no. range dia. finish contact no.c ontact no. loose piece strip form awg mm 2 range pin socket pin socket hand tool applicators .015-.030 gold/nickel 2 788085-3 788088-2? ? 567867-1*** 30-28 0.05-0.09 0.38-0.76 sel. gold/nickel 3 788085-1 788088-1 788085-4 788088-3 90716-1 or 567947-1*** or 680602- *** bright tin 1-66425-2 1-66424-1 ?? .040-.060 1 gold/nickel 2 66425-7 66424-7 66429-3 66428-39 1515-1 6 466598- *** 30-26 0.05-0.15 1.02-1.52 sel. gold/nickel 3 66425-8 66424-8 66429-4 66428-4 .014-.030 1 gold/nickel 2 66393-7 66394-7 ?? 0.36-0.76 sel. gold/nickel 3 66393-8 66394-8 66406-4 66405-4 90225-2 6 466585-3*** bright tin 1-66106-5 1-66108-5 1-66107-1 1-66109-7 91515-1 6 466321- *** 26-24 0.12-0.2 .035-.055 1 gold/nickel 2 66106-7 66108-7 66107-3 66109-3 or or 0.89-1.40 sel. gold/nickel 3 66106-8 66108-8 66107-4 66109-4 58495-1* 466908-2*** sel. gold/nickel 4 ? 66108-1 ? 66109-1 bright tin 2-66102-5 3-66104-0 1-66103-8 1-66105-9 .040-.080 1 gold/nickel 2 66102-8 66104-8 66103-3 66105-3 91515-1 6 466323- *** 1.02-2.03 sel. gold/nickel 3 66102-9 66104-9 66103-4 66105-4 or or 2-66102-2 2-66104-3 1-66103-2 1-66105-3 58495-1*4 66907-2*** sel. gold/nickel 4 ? 66104-1 ? 66105-1 24-20 0.2-0.6 .060-.120 5 bright tin 1-66564-2 1-66563-1 66566-7 66565-7 466383-4*** 1.52-3.05 sel. gold/nickel 3 66564-8 66563-8 66566-4 66565-4 91542-1 6 or 466979-1*** or 567363- *** bright tin 1-66332-4 1-66331-4 1-66400-0 1-66399-0 91523-1 6 466324- *** .080-.100 1 gold/nickel 2 66332-7 66331-7 66400-3 66399-3 or or 2.03-2.54 sel. gold/nickel 3 66332-8 66331-8 66400-4 66399-4 90225-2 6 466942-1*** sel. gold/nickel 4 ? 66331-2 ? 66399-2 1-66098-9 s bright ti n 1-66098-8 1-66100-9 1-66099-5 1-66101-9 91505-1 6 or 466325- *** 1 8-16 0.8-1.4 .080-.100 1 gold/nickel 2 66098-8 66100-8 66099-3 66101-3 91523-1 6 or or 2.03-2.54 sel. gold/nickel 3 66098-9 66100-9 66099-4 66101-4 58495-1*4 66906-1*** sel. gold/nickel 4 66098-6 ? 66099-1? 1-66359-4 1-66358-6 1-66361-2 1-66360-2 .080-.100 1 bright ti n 1-66359-5 1-66358-8 466326- *** gold/nickel 2 66359-9 66358-9 66361-3 66360-3 91519-1 6 or 2.03-2.54 sel. gold/nickel 3 1-66359-0 1-66358-0 66361-4 66360-4 466923-2*** 1 8-14 0.8-2.0 1-66359-2 1-66358-3 66361-8 66360-8 sel. gold/nickel 4 ? 66358-1? 66360-1 .110-.150 5 bright ti n 66597-8 66598-9 66602-8 66601-9 466958-1*** 1-66598-09 1521-1 6 or 2.79-3.81 sel. gold/nickel 3 66597-2 66598-2 66602-2 66601-2 567364-* ** 1 ov erall insulation crimp diameter, including crimp barrel, must no t exceed .125 [3.18]. 2 .0 00015 [0.00038] gold in the mating area over .000050 [0.00127] min. nickel. 3 . 000030 [0.00076] gold in the mating area, with gold flash on remainder, over .000050 [0.00127] min. nickel. 4 .000030 [0.00076] gold in the mating area, with gold gradient on remainder, over .000050 [0.00127] min. nickel. s standard reeling of strip form contacts . * commercial pro-crimper ii hand tool for field repair only . note: die set can be adapted for use with 626 pneumatic tool system. insertion tool part no. 91002-1 (for insulation diameters .070 [1.78] o r less), no. 200893-2 (for insulation diameters .090 [2.29] max.). extraction tool part no. 305183. (instruction sheet 408-1216) *** call technical support for machine applicator part numbers. ? single contact, free-air test current is not to be construed as contact rating current. use only for testing. refer to contact current carrying capability information on page 8. 77 7 7 77 5 contacts can only be used in: metrimate; cpc series 1 (arr. 23 - 24), series 4 (arr. 23-13m, 23-16m, 23-22m), and vde connectors. 6 to use with the 626 pneumatic tool: remove crimping head from straight action hand tool (saht), order saht adapter part no. 217201- 1 , adapter holder pa rt no. 356304-1 (with ratchet) or 189928-1 (without), and power unit p art no. 189721-1 (hand actuated) or 189722-1 (foot actuated). 7 phosphor bronze contact body type iii+, crimp, snap-in pin socket spring, stainless steel ferrule, brass, nickel flash socket pin signal contacts pin body spring, stainless steel .530 .010 .113 material and finish - see chart contact body - copper nickel alloy retention spring - stainless steel related product data application tooling - pages 76-79 technical documents 114-10004 application specification 108-10024-2 product specification [ ] .0625 +.0010 -.0020 dia. 1.588 +0.025 -0.051 .390 [ ] 9.91 min. [ ] 13.46 0.25 [ ] 2.87 max. dia. contacts
amp metrimate pin and socket connectors 10 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant signal contacts (continued) w ire size contact loose piece range finish contact no. awgm m 2 pin socket 26-200 . 12-0.6 gold/nickel 1 2 66182- 1 2 66183- 1 18-16 0.8-1.4g old/nickel 1 2 66180- 1 2 66181- 1 solder tab 4 duplex 2 202236-7 202237- 7 b right tin 202236-5 202237- 5 1 .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel. 2 duplex plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin on solder tab . 3 b right tin on entire contact . 4 designed for up to 14 awg; but, not to exceed current limitation of contact. n ote: these contacts can be used in multimate contact cavities of all connector housings. ? single contact, free-air test current is not to be construed as contact rating current. use only for testing . refer to contact current carrying capability information on page 8. e xtraction tool part no. 305183 contact size 16?pin diameter .062 [1.57] (test current, 13 ampere)? pin socket solder-tab solder-type (with preformed wire barrel/ insulation support) type iii+ (precision formed, solder) contact size - 16 pin diameter - .062 [1.57] material and finish contact body - copper alloy, plated tin to gold spring - stainless steel related product data performance characteristics - page 6 technical documents - page 80 contacts type iii+, crimp, snap-in contact size - 16 pin diameter - 1.57 [.062] material and finish contact body - copper alloy, plated tin or gold spring - stainless steel grounding pin (make first - break last) related product data application tooling - pages 56, 57 technical documents - page 58 wire size range ins. grounding pin part no. strip form loose piece dia. contact applicator hand tool [mm 2 ] awg range 1 finish strip form loose piece part no. part no. 0.89-1.4 tin 164159-3 164162-1 91515-1 3 or 0.12-0.2 26-24 .035-.055 sel. gold/nickel 2 164159-4 164162-2 58495-1* 1.14-1.78 bright tin 164160-3 164163-1 466323- *** 91515-1 3 or 0.2-0.6 24-20 .045-.070 or 91505-1 3 or sel. gold/nickel 2 164160-4 164163-2 466907-2*** 58495-1* 1.98-2.49 tin 164161-3 164164-1 466741- *** 91523-1 3 or 0.8-1.4 18-16 .078-.098 or 91505-1 3 or sel. gold/nickel 2 164161-4 164164-2 680114-3*** 58495-1* 1 overall insulation crimp diameter, including crimp barrel, must not exceed 3.18 [.125]. 2 gold flash over 0.00076 [.000030] min. nickel on entire contact, with 0.00076 [.000030] gold in contact area. 3 to use with the 626 pneumatic tool system: remove the crimping head from the straight action hand tool (saht) assembly, order saht adapter part no. (call technical support) , adapter holder part no. 356304-1 (with ratchet) or 189928-1 (without), and power unit part no. 189721-1 (hand actuated) or 189722-1 (foot actuated). *commercial pro-crimper ii hand tool for field repair only. note: die set can be adapted for use with the 626 pneumatic tool system. ***call technical support for automatic machine applicator part numbers. extraction tool part no. 725840-1 pin socket
11 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant extraction tool part no. 305183 current-carrying capacity. the graph shows current-carrying capacity versus temperature rise for a fully energized 6 posi - tion metrimate square grid plug p/n 207152-1 and receptacle p/n 207153-1. these initial represen - tative amperage ratings were conducted with 14 awg wires that were 2 feet long. notes: 1. high current contacts with louvertac bands are not intermateable with any other contact. 2. additional information on cpc and cmc connectors is available in catalog 82021. 3. additional information on g series connectors is available in catalog 82046. 4. additional information on m series connectors is available in catalog 82003. 5. additional information on metrimate connectors is available in catalog 82045. 6. additional information on econoseal connectors is available in catalog 82057. 7. additional information on lgh connectors is available in catalog 82024. current rating for 30c temperature rise 100% energized 6 circuit metrimate con - nector (wire-to-wire) temperature rise vs. current current (amps) crimped contacts temperature rise (degrees c) 0 10 20 30 40 01 02 03 0 plug (for sockets) receptacle (for pins) standard type ii socket standard type iii+ socket standard type ii pin standard type iii+ pin high current size 16 pin (board mount) part no. 194264-1 wire size high current size 16 awg socket part no. loose piece tape 14 193846-1 193846-2 18-16 796966-1 796966-2 wire size high current size 16 awg pin part no. loose piece tape 14 193844-1 193844-2 18-16 796964-1 796964-2 type ii and type iii+, size 16 the features of the high current size 16 contact have been designed to fit into the existing amp multimate connectors such as cpc (circular plastic connec - tor), cmc (circular metal con - nector), g series, m series, econoseal, metrimate square grid and drawer connector housings. an initial t-rise test in free air has shown a 23 amp capability with a 30c t-rise. the contact may be crimped onto 14 awg wire with a tyco electronics hand tool p/n 601967-1. use turret th502 (1-601967-6) for the pin and tur - ret th501 (1-601967-5) for the socket. material pin body leaded brass; copper alloy (board mount) socket bod y copper alloy louvertac ban d beryllium copper retention sprin g stainless steel finish body silver louvertac ban d gold power contacts - high current upgrade contacts
amp metrimate pin and socket connectors 12 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant [ ] signal contacts (continued) enhanced high current type iii+, crimp, snap-in pin body spring, stainless steel .0625 +.0010 -.0020 1.588 +0.025 -0.051 dia. pin socket spring, stainless steel ferrule, brass, nickel flash [ ] 9.91 .390 min. .530 .010 .113 max. dia. material and finish - see chart contact body - copper nickel alloy retention spring - stainless steel related product data application tooling - pages 76-79 technical documents 114-10004 application specification 108-10024-2 product specification ratings base current: type iii+ contacts: 13 amperes, 30?c temperature rise with single contact on 14 awg wire in free air enhanced high current type iii+ contacts: 24 amperes, 30?c temperature rise with single contact on 14 awg wire temperature: -55?c to +105? c [ ] 13.46 0.25 [ ] 2.87 contacts socket pin
13 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant subminiature, crimp, snap-in, size 16 material outer shell - brass per mil-c-50 center conductor - beryllium copper per qq-c-533 (pin); brass per qq-b-626 (socket) inner dielectric - polypropyl- ene retention spring - stainless steel per qq-s-766 ferrule - copper per qq-c-576 or astm-b-152 (1-332056-0) finish outer shell, center conduc - tor - see chart ferrule - tin-lead per mil-t-10727 note: subminiature coaxial contacts are used in metri - mate in-line plug and recep - tacle housings (page 39); not recommended for use in metrimate standard or drawer connectors. pin ferrule part no. 225088-1 part no. 225088-3 socket socket selection chart for coaxial cable tooling part no. loose piece die inserts for cable size contact contact no. ferrule hand tool 69710-1 hand (rg/u) finish pin socket part no. or pneumatic tool * tool gold/nickel gold/copper 1 226537-2 51565-2 178, 196 gold/nickel 1-332057-0 69690-2 69656-2 gold/copper 2 51565-5 gold/nickel 196 gold/copper 1 226537-2 51565-2 (double braid) gold/nickel 1- 225088-1 69656-9 gold/copper 2 51565-5 gold/nickel gold/copper 1 226537-1 51565-1 174, 188, 316 gold/nickel 1-332056-0 69690 -2 91911-3** gold/copper 2 226537-4 51565-4 gold/nickel 174 gold/copper 1 226537-1 51565-1 (double braid) gold/nickel 1- 225088-3 69656-7 gold/copper 2 226537-4 51565-4 gold/nickel gold/copper 1 226537-1 51565-1 179, 187 gold/nickel 1-332056-0 69690-1 91911-4** gold/copper 2 226537-4 51565-4 gold/nickel 187 gold/copper 1 226537-1 51565-1 (double braid) gold/nickel 1- 225088-1 69656-8 gold/copper 2 226537-4 51565-4 gold/nickel gold/copper 1 226537-1 51565-1 161 gold/nickel 1-332056-0 69656-5 gold/copper 2 226537-4 51565-4 * use hand actuated power unit part no. 189721-2 or foot actuated power unit part no. 189722-2 . both units require c head die set adapter part no. 318161-1 and an adapter holder part no. 356304-1 (with ratchet) or part no. 189928-1 (without ratchet). request catalog 124208 for information on the 626 pneumatic tool system. **die set used with pro-crimper ii hand tool frame part no. 354940-1. extraction tool part no. 305183 25.65 [1.010] ref. 16.51 [.650] ref. 6.35 [.250] 2.845 .127 [. 11 2 .005 ] dia. 2.134 2.184 [.084] [.086] dia. 5.969 [.235] max. 2.718 +.127 C .000 [ .107 + .005 ] C .000 a dia. dia. a 3.05 [.120] dia. a 3.12 [.123] dia. ferrule part no. 1-332057-0 pin ferrule part no. 1-332056-0 .076 .003 6.35 .203 [.250 .008 ] 2.82 .076 [.111 .003 ] dia. coaxial contacts contacts
amp metrimate pin and socket connectors 14 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant socket 25.65 [1.010] ref. 16.51 [.650] ref. ferrule part no. 1-332057-0 pin selection chart for twisted pair and shielded wire 1 0.00076 [.000030] gold over 0.00127 [.000050] nickelouter shell and socket center conductor; 0.00076 [.000030] gold over 0.00254 [.000100] copperpin center conductor. 2 0.00127 [.000050] gold over 0.00127 [.000050] nickelouter shell and socket center conductor; 0.00127 [.000050] gold over 0.00254 [.000100] copperpin center conductor. * use hand actuated power unit part no. 189721-2 or foot actuated power unit part no. 189722-2 . both units require c head die set adapter part no. 318161-1 and an adapter holder part no. 356304-1 (with ratchet) or part no. 189928-1 (without ratchet). request catalog 124208 for information on the 626 pneumatic tool system. **die set used with pro-crimper ii hand tool frame part no. 354940-1. note: a ferrule is required for each pin and socket. extraction tool part no. 305183 tooling part no. wire size contact loose piece ferrule die inserts for awg [mm 2 ] finish contact no. part no. hand tool 69710-1 hand pin socket or pneumatic tool * tool 30 0.05 gold/nickel (twisted pair, solid) gold/copper 1 226537-3 51565-3 1-332057-0 69690-2 69656-2 28 0.08-0.09 gold/nickel (twisted pair, solid) gold/copper 1 226537-3 51565-3 1-332057-0 69690 91911-3** 28 0.08-0.09 gold/nickel (twisted pair, gold/copper 1 226537-3 51565-3 1-332057-0 69690-1 91911-4** stranded 7 str., or or .0050 [0.13] dia.) 69690-2 69656-2 26 0.12-0.15 (twisted pair, solid gold/nickel 1 226537-3 51565-3 1-332057-0 69690 91911-3** or stranded 7 str. gold/copper .0063 [0.16] dia.) 26 0.12-0.15 gold/nickel (shielded, .075 [1.91] gold/copper 1 226537-1 51565-1 max. o.d.) gold/nickel 1-332057-0 69690-3 69656-3 gold/copper 2 226537-4 51565-4 subminiature, crimp, snap-in, size 16 (continued) pin socket material outer shell - brass per mil-c-50 center conductor - beryllium copper per qq-c-533 (pin); brass per qq-b-626 (socket) inner dielectric - polypropylene retention spring - stainless steel per qq-s-766 ferrule - copper per qq-c-576 or astm-b-152 (1-332056-0) finish outer shell, center conductor - see chart ferrule - tin-lead per mil-t-10727 note: subminiature coaxial contacts are used in metrimate in-line plug and receptacle housings (page 39); not recommended for use in metrimate standard or drawer connectors. 2.845 .127 [. 11 2 .005 ] dia. 2.134 2.184 [.084] [.086] dia. 5.969 [.235] max. coaxial contacts (continued) contacts
15 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant standard, size 8, 4/8 indent crimp material contact body - copper alloy retention clip - phosphor bronze finish contact body - 0.00127 [.000050] gold over 0.00127 [.000050] nickel retention spring - nickel plated related product data technical documents 108-10045 product specification 114-10014 application specification pin pin socket socket 23.11 [.910] 22.61 [.890] 5.23 [.206 ] dia. 5.23 [.206 ] dia. power contacts, standard, size 8 (test current 50 amperes)? wire range contacts crimping tools awg [mm 2 ] pin socket tool no. positioner 18-16 0.8-1.4 213567-1 212014-1 608668-1 (p) sp867 (s) 608668-2 14-12 2-3 213662-1 212008-1 608651-1 (p) sp867 (s) 608651-2 10 5 213740-1 213737-1 608651-1 (p) 608651-3 (s) 608651-2 8 8 213552-2 213750-1 608651-1 (p) 608651-3 (s) 608651-2 ? single contact, free-air test current; not to be construed as contact rating current. use only for testing. refer to contact current carrying capability information, page 3. note: standard size 8, high current upgrade size 8 and .125 powerband contacts are not intermateable. power contacts contacts
amp metrimate pin and socket connectors 16 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant receptacle plug metrimate drawer connector, size 8 the louvertac bands have the versatility of being designed into contact dimensions used in existing tyco electronics connectors. metrimate high current contacts have been designed to fit into the existing drawer connector housings. a fully energized 8 position connector with 8 gage wires can handle 30 amps per line with a 30c t-rise on either the cable-to- cable or cable-to-board. cable-to-cable material contact body - copper alloys louvertac band - beryllium copper retention spring - stainless steel finish - gold product specification 108-1449 m etrimate pin and socket with louvertac high current contact connector voltage rating - 600 vac recognized under the ? component program of underwriters laboratories inc., file no. e28476 certified by canadian ? standards association, file no. lr7189a cable-to-board material contact body - copper alloys louvertac band - beryllium copper retention spring - stainless steel finish - gold a typical application would have solder tail pins mounted into the receptacle and crimp socket mounted into the plug. recognized under the ? component program of underwriters laboratories inc., file no. e28476 certified by canadian ? standards association, file no. lr7189a cable sockets plug receptacle 3.05 [.12 ] diameter solder tail pins part no. 193814-1 drawer connector housings size housing part numbers configuration plug receptacle 8 positions 213499-1 213500-1 (8 size 8 cavities) 15 positions 213426-1 213427-1 (3 size 8 cavities & 12 size 16 cavities) extraction tool part no. 318813-1 standard size 8 socket standard size 8 pin high current size 8 socket high current size 8 pin high current contacts wire size contact part numbers crimp tools awg mm 2 pin socket 8 8 193457-1 193458-1 daniels ? 10 5 193642-1 193643-1 hand tool #m310 or amp p/n 356114-1 12-14 3-2 193534-1 193535-1 positioner #tp944 or amp p/n 356336-1 extraction tool part no. 318813-1 or 305183-6 ? daniels manufacturing corp., orlando, fl 12.7 [.50] power contacts - high current upgrade (continued) ? ? ? ? contacts
17 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant .125 powerband contacts pin diameter - .125 [3.175] test current - 50 amperes? material and finish contact - copper spring - beryllium copper plating code a. 0.00508 [.000200] min. silver on contact area, 0.00127 [.000050] min. on remainder, all over 0.00127 [.000050] min. nickel underplate b. 0.00076 [.000030] min. gold on contact area, gold flash on remainder, all over 0.00127 [.000050] min. nickel under - plate related product data application tooling - pages 56, 57 technical document - page 58 extraction tool part no. 318813-1 (instruction sheet 408-4374) .125 powerband pin contact .125 powerband socket contact 1 for use in metrimate drawer connectors listed in chart below and two-piece sealed circular plastic connectors (cpc), series 5 and 6. ? single contact, free-air test current; not to be construed as contact rating current. use only for testing. refer to contact current carrying capability information, page 3. note: standard size 8, high current upgrade size 8, and .125 powerband contacts are no t intermateable. * a typical 626 pneumatic tool system requires: a power unit ( part no. 189721-2 , hand actuated or 189722-2 , foot actuated), an adapter holder ( part no. 356304-1 , with ratchet), and c head adapter part no. 318161-1 . .125 powerband metrimate drawer connectors no. of housing part no. pos. plug receptacle 8 213886-1** 213500-3** color: blue ** for use with .125 powerband contacts (extended pin length), listed above. 10.16 [.400] standard extended1 12.32 [.485] 5.23 [.206] dia. contact strip serrations contact part no. tooling part no. heavy duty miniature (hdm) die sets for wire size contact pin strip loose piece applicators (for amp-o-lectric hand tool 69710-1 aw g / mm 2 finish length pin socket pin socket model g machine, or 626 pneumatic tool base part no. 354500) system* a standard 213845-1 213847-1 213845-3 213847-3 14-12 b standard 213845-2 213847-2 213845-4 213847-4 680195-3 356612-1 2-3 a extended 1 213845-5 213845-7 b extended 1 213845-6 213845-8 a standard 213841-1 213843-1 213841-3 213843-3 10-8 b standard 213841-2 213843-2 213841-4 213843-4 356611-1 (8 awg) 5-8 a extended 1 213841-5 213841-7 680197-3 356611-2 (10 awg) b extended 1 213841-6 213841-8 power contacts (continued) 3.18 [.125] dia. 5.23 [.206] dia. contacts
amp metrimate pin and socket connectors 18 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant standard drawer connector panel mount product facts 4-, 12-, 19- and 25-position ? connectors for size 16 contacts 8-position connector for ? size 8 power contacts, and a 15-position connector for 3 size 8 power contacts and 12 size 16 contacts provides blind mating ? with up to 2.3 [.090] mis - alignment in any direction guide pins molded into plug ? half plug and receptacle can be ? front- or rear-panel mounted material black glass-filled thermoplastic, 94v-0 rated related product data contacts - pages 9C17 mounting screw - page 20 keying plug - page 44 dimensional specifications and recommended panel cutouts - pages 21C26 performance characteristics - page 3 technical documents - page 58 product specifications - 108-10033 108-10045 application specifications - 114-10039 114-10014 rack (drawer) panel guide pin shoulder screws (2) provide radial floating mount plug housing (accepts socket contacts) receptacle housing (accepts pin contacts) amp/2007 metrimate pin and socket catolog illustration no. 57 mark/mpd ? 1-24-94 amp/2007 metrimate pin and socket catolog illustration no. 58 mark/mpd ? 3-21-94 pc board pc header (pin receptacle mates with plug housing) standard drawer connectors no. of connector housing part nos.* pc header part nos. grounding pins should pos. receptacle pin headers socket headers not be used in these plug receptacle with 8/32 inserts solder tails action pin solder tails receptacle cavities 4 212608-1 212609-1 213749-1 1 and 4 12 211758-1 211759-1 213748-1 213824-3 a 1 and 12 19 208210-2 208209-2 213738-5 a 1 and 19 25 211150-1 211149-1 213672-3 a 1-796590-1 b 213881-3 a 1 and 25 1-796590-2 c *housings only, order contacts separately. see pages 9-12 for contact specifications. pc header plating code: a contact brass plated 0.00076 [.000030] min. gold on mating end, gold flash remainder, both over 0.00127 [.000050] min. nickel underplat - ing. post end brass plated 0.00254 [.000100] min. tin over 0.00254 [.000100] min. copper. springstainless steel. b contact phosphor bronze plated 0.00254 [.000100] min. tin over 0.00127 [.000050] min. nickel. c contact phosphor bronze plated 0.00076 [.000030] min. gold on the mating area, 0.00038 [.000150] min. tin on the a ction pin contact end, all over 0.00127 [.000050] min. nickel. note: select loaded configurations including grounding pins can be made available; consult tyco electronics. drawer connectors drawer connectors
19 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant rack (drawer) plug housing (accepts socket contacts) receptacle housing (accepts pin contacts) amp/2007 metrimate pin and socket catolog illustration no. 80 m&m/mpd ? 3-11-94 panel guide pin shoulder screws (2) provide radial floating mount power drawer connector, size 8* * for use with size 8 contacts found on page 15 power drawer connector, .125 powerband* * for use with .125 power - band contacts found on page 17 blindmate power connectors no. of housing part no.* with pcb headers pos. plug receptacle 8/32 insert pin socket 8 213499-1 213500-1 213752-1 213882-1 213883-1 (8 size 8) 15 213426-1 213427-1 1 213713-2 1 1 213908-4 1 (3 size 8, 12 size 16) 1 loaded with size 16 contacts only. * housing only, order contacts separately. see pages 15 and 16 for contact specifications. .125 powerband connectors no. of housing part no. pos. plug receptacle color 8 213886-1* 213500-3 blue 213500-1 black drawer connectors (continued) drawer connectors
amp metrimate pin and socket connectors 20 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant material stainless steel thread size part no. m4 x 0.7-6h/6g 208211-1 sae 6/32 208211-4 note: these shoulder screws are used for mounting the plug housing and they provide float for positioning of misaligned connectors. two are required for each plug. mounting screws are to be ordered separately. nuts are to be supplied by the customer. mounting screw screw kits part no. 213283-2 kit includes: 2m4 screws, 2springs, 2washers screw kits are recommended in order to compensate for misaligned connector halves and to provide float in x, y , and z directions. amp/2007 metrimate pin and socket catolog illustration no. 74 mark ? 1-14-94 1 2.7 [ .500 ] 11.8 [ . 465 ] dia. 5.1 [ .200 ] dia. 24.5 [ .966 ] thread size - m4 x 0.7-6h/6g or sae 6/32 plug connector cabinet panel 31.1 [1.224] ref. 9.5 [.375] 21.7 [.854] ref. 1.6 [.063] ref. drawer hardware drawer connectors
21 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 4 position housings 12 position housings plug (for sockets) receptacle (for pins) receptacle (for pins) plug (for sockets) drawer connector specifcations drawer connectors
amp metrimate pin and socket connectors 22 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 19 position housings plug (for sockets) receptacle (for pins) drawer connector specifcations (continued) drawer connectors
23 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 25 position housings plug (for sockets) receptacle (for pins) drawer connector specifcations (continued) drawer connectors
amp metrimate pin and socket connectors 24 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 25 position headers (mates with plug connector part no. 211150-1) receptacle with action pin contacts [ 1. 212 ] 30.78 [ .702 ] 17.83 [ 2.462 ] 62.53 [ . 200 ] 5.08 [ .173 ] 4.40 typ. [ .360 ] 9.14 min. [ .220 ] 5.59 [ .100 ] 2.54 [ .200 ] 5.08 typ. typ. 4.39 [ . 173 ] 2 holes dia. 2 plcs. [ .702 ] 17.83 [ .100 ] 2.54 typ. [ 1 .952 ] 49.58 [ .005 ] 0.13 [ .1 73 ] 4.39 [ .226 ] 5.74 typ. [ .200 ] 5.08 typ. typ. am p/ 2007 me t r i ma t e pi n an d so ck et ca t ol og i l l us t r at i on no . 68 ma r k ? 1- 25- 94 4.39 [ . 173 ] 2 holes dia. recommended pc board layout receptacle (posted) [ 1. 212 ] 30.78 [ 2.462 ] 62.53 [ .702 ] 17.83 [ 1 .952 ] 49.58 [ .178 ] 4.52 [ .225 ] 5.72 [ .537 ] 13.64 typ. 2 plcs. [ 1.605 ] 40.77 [ .702 ] 17.83 [ .173 ] 4.39 4.39 [ . 173 ] dia. [ 1 .952 ] 49.58 [ .173 ] 4.39 [ . 226 ] 5.74 [ . 200 ] 5.08 typ. [ . 100 ] 2.54 typ. 2 holes 1.73 [ .068 ] dia. 25 holes recommended pc board layout amp/2007 metrimate pin and socket catolog illustration no. 69 mark ? 1-21-94 typ. drawer connector specifcations (continued) drawer connectors
25 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant recommended panel cutouts amp/2007 metrimate pin and socket catolog illustration no. 75 dg/m.r.a. ? 1-26-94 g 9.5 [ .375 ] 2.3 x 45 [ .090 ] f e c d b a 2.4 [ .094 ] r. (max.) m4x0.7-6h or 4.1 [.161] dia. thru hole (2) c d b a g h x 45 7.1 [ .280 ] f 3.2 [ .125 ] r. (max.) 4.4 [ .173 ] dia. recommended panel cutout for plugs (socket housings) recommended panel cutout for receptacles (pin housings) 22 [ .867 ] 17.65 [ .695 ] e no. of dimensions positions a b c d e f g h 45.3 14 17.3 4.5 17.3 26.2 36.3 4 plug 1.783 .552 .680 .176 .680 1.032 1.430 40.5 13.9 12.8 6.7 17.3 26.2 31.5 3.6 receptacle 1.595 .547 .502 .265 .680 1.032 1.240 .140 55.45 14 27.4 4.5 17.3 36.4 36.3 12 plug 2.183 .552 1.080 .176 .680 1.432 1.430 50.7 13.9 22.9 6.7 17.3 36.4 31.5 3.6 receptacle 1.995 .547 .902 .265 .680 1.432 1.240 .140 19, 61 15.9 29.2 6.4 17.8 42 36.9 power plug 2.403 .626 1.150 .251 .702 1.652 1.452 connectors- 56.3 15.93 24.4 8.8 17.8 42 32 4.6 8 & 15 receptacle 2.215 .627 .960 .346 .702 1.652 1.262 .180 68.7 15.9 36.8 6.4 17.8 49.6 36.9 25 plug 2.703 .626 1.450 .251 .702 1.952 1.452 63.9 15.93 32 8.8 17.8 49.6 32 4.6 receptacle 2.515 .627 1.260 .346 .702 1.952 1.262 .180 drawer connector specifcations (continued) drawer connectors
amp metrimate pin and socket connectors 26 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant receptacle (for pins) (size 8 or powerband pins) 8 position housings (size 8) plug (for sockets) 15 position housings (accept 3 size 8 contacts and 12 size 16 contacts) plug (for sockets) receptacle (for pins) plug (for powerband sockets) 44.70 [1.760] 11.30 [.445] 26.31 [1.036] 30.78 [1.212] 12.70 [.500] 54.91 [2.162] 9.65 [.380] dia. mounting hole (2) mating face power drawer connector specifcations drawer connectors
27 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 18 position hybrid drawer connector right-angle header part no. 213942-6 product facts 13 signal (type iii+) ? two size 8 powerhot ? pluggable! (10 amps ac) three .125 powerband ? contacts material and finish housing - black glass-filled thermoplastic, 94v-0 rated contacts - copper alloy duplex plated 0.00076 [.000030] min. gold on mating end, tin on ter - mination end, with entire con - tact nickel underplated recommended pc board layout 2.50 [.098] typ. 6.79 [.267] typ. 9.86 [.388] typ. 8.00 [.315] typ. 1.60 [.063] dia. 3.43 [.135] dia. 3.18 [.125] dia. 87.30 [3.437] 21.77 [.857] 28.83 [1.135] 95.07 [3.743] 87.30 [3.437] 98.09 [3.862] eyelet mating end powerband pin contact pin contact power 8 powerband pin contact ground 4.06 [.160] 5 plc. 5.08 [.200] 17.53 [.690] housing 2.50 [.098] typ. 2.92 [.115] typ. 8.00 [.315] typ. 2.54 [.100] typ. 5.08 [.200] typ. 3.18 [.125] typ. dia. contact typ. boardlock typ. 1.003 [.0395] typ. *5 power, 13 signal no. of plug receptacle page no. positions (for sockets) header housing 23 213766-1 213768-4 29 30 213973-1 213974-1 30 *18* 213940-1 213942-6 27, 28 low profle drawer connectors low profile drawer connectors
amp metrimate pin and socket connectors 28 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 18 position plug housing (for sockets) part no. 213940-1 material and finish housing - black glass-filled thermoplastic, 94v-0 rated recommended panel cutout 4.09 [.161] 2 plc. 3.81 [.150] 2 plc. 10.67 [.420] 2 plc. 2.54 [.100] 4 plc. r 110.03 [4.332 ref. dia. 102.41 [4.032] 21.34 [.840] 11.05 [.435] 122.99 [4.842] 90.42 [3.560] 2.54 [.100] typ. 15.62 [.615] 32.00 [1.260] 7.24 [.285] 2 plc. 6.35 [.250] 77.72 [3.060] 5.08 [.200] 2 plc. 12.19 [.480] 110.03 [4.332] 14.99 [.590] 2.49 [.098] typ. 8.00 [.315] typ. 4.98 [.196] typ. low profle drawer connectors (continued) low profile drawer connectors
29 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 23 position plug housing (for sockets) part no. 213766-1 material and finish housing - black glass-filled ther- moplastic, 94v-0 rated 23 position receptacle header part no. 213768-4 material and finish housing - black glass-filled thermoplastic, 94v-0 rated contacts - copper alloy duplex plated 0.00076 [.000030] min. gold on mating end, tin-lead on termination end, with entire contact nickel underplated 98.09 [ 3.862 ] 87.30 [ 3.437 ] 23.37 [ .920 ] 2 8.96 [ 1.14 0 ] 94.54 [ 3.722 ] 3.23 [ . 127 ] dia. 3.18 [ .1 25 ] typ. 5.08 [ .200 ] 1.000 [ .0395 ] dia. typ. 8.74 [ .344 ] 2.54 [ .100 ] 5.08 [ .200 ] typ. 17.53 [ .690 ] 2.54 [ .100 ] typ. typ. 87.30 [ 3.437 ] 3.18 [ . 125 ] typ. 8.725 [ .3435 ] 2.92 [ .1 15 ] 2.16 [ .085 ] amp/2007 metrimate pin and socket catolog illustration no. 52 mark ? 1-25-94 1.60 [ .063 ] dia. 3.23 [ . 127 ] dia. recommended pc board layout amp/2007 metrimate pin and socket catolog illustration no. 48 ma/mpd ? 1-24-94 3.18 [ . 125 ] 5.08 [ .200 ] typ. 1 5.24 [ .600 ] 1 1.1 8 [ . 440 ] 90.42 [ 3.560 ] 38.61 [ 1 .520 ] 11 0.03 [ 4.332 ] 12. 19 [ . 480 ] 12 2.9 9 [ 4.842 ] 11 0.03 [ 4.332 ] 102.41 [ 4.032 ] 2 1.34 [ .840 ] 4.09 dia. [ .1 61 ] 3.81 [ .1 50 ] low profle drawer connectors (continued) low profile drawer connectors
amp metrimate pin and socket connectors 30 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 30 position plug housing (for sockets) part no. 213973-1 30 position receptacle housing (for pins) part no. 213974-1 9.65 [.380] 2 plc. 15.62 [.615] 6.35 [.250] typ. 6.35 [.250] typ. 3.81 [.150] 2 plc. 10.67 [.420] typ. 2.54 [.100] typ. r 3.18 [.125] typ. r 95.00 [3.740] 122.99 [4.842] 110.03 [4.332] 110.03 [4.332] 90.42 [3.560] 15.11 [1.520] 118.49 [4.665] 15.24 [.600] 16.51 [.650] 8.26 [.325] dia. 9.65 [.380] typ. dia. 4.39 [.173] typ. dia. 102.41 [4.032] 110.03 [4.332] 96.27 [3.790] 21.34 [.840] 5.08 [.200] 5.08 [.200] typ. 5.08 [.200] typ. 9.65 [.380] 2 plc. 110.03 [4.332] dia. 5.08 [.200] 5.08 [.200] 6.88 [.271] typ. 32.38 [1.275] typ. 38.61 [1.520] typ. 23.95 [1.275] typ. 37.59 [1.480] low profle drawer connectors (continued) low profile drawer connectors
31 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant free-hanging and panel mount connectors material red thermoplastic, 94v-0 rated related product data mateable pc board headers - page 34 contacts - pages 9C14 keying plug - page 44 strain relief kits - see below dimensional specifications and recommended panel cutout - pages 32 and 33 performance characteristics - page 3 technical documents - page 58 product specification - 108-10033 application specification - 114-10040 strain relief kits (for use with plugs and/or receptacles) material red thermoplastic, 94v-0 rated related product data dimensional specifications - page 33 no. of cable strain relief kit no. positions o.d. individual bulk (connector) (max.) packs packaging 9.5 6 .375 207600-1 213792-1 11.7 9 .460 207601-1 213793-1 13.45 12 .530 207602-1 16.5 18 .650 207603-1 19.05 24 .750 207088-1 23.3 36 .918 207604-1 213797-1 notes: 1. cable gates are supplied with each strain relief kit to accommodate various cable diameters up to the maximum specified. 2. components for all strain relief kits are packaged unassembled. no. of housing part no.* positions plug receptacle 4 207015-1 207016-1 6 207152-1 207153-1 9 207439-1 207440-1 12 207017-1 207018-1 18 207442-1 207443-1 24 207304-1 207305-1 36 207019-1 207020-1 * housing only, order contacts sepa - rately. see pages 9C14 for contact specifications. amp/2007 metrimate pin and socket catolog illustration no. 12 dg/mark ? 1-25-94 plug housing (accepts socket contacts) receptacle housing (accepts pin contacts) socket contact panel latches polarization feature locking latch serrated release polarization feature locking tab serrated release panel latches pin contact strain relief strain relief cable gates cable gate amp/2007 metrimate pin and socket catolog illustration no. 13 m&m ? 1-03-94 square grid connectors square grid connectors
amp metrimate pin and socket connectors 32 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant no. of connector dimensions panel cutout dimensions positions a b c d 20.1 12.6 20.57 18.1 4 .791 .496 .810 .712 25.04 17.5 25.35 18.1 6 .986 .689 .998 .712 24.8 17.5 25.35 24 9 .976 .689 .998 .945 29.8 22.5 30.23 24 12 1.173 .886 1.190 .945 40.45 32.85 40.77 24 18 1.592 1.293 1.605 .945 4 and 6 position housings plug (for sockets) receptacle (for pins) 9, 12 and 18 position housings plug (for sockets) receptacle (for pins) 5 [.197] typ. 17.85 [.703] max. 5 [.197] typ. 27.15 [1.069] 9.2 [.362] ref. 5 [.197] typ. 17.85 [.703] max. 5 [.197] typ. 5 [.197] typ. 5 [.197] typ. 5 [.197] typ. 5 [.197] typ. 23.8 [.937] max. 23.8 [.937] max. 27.15 [1.069] 9.2 [.362] ref. 9.2 [.362] ref. 9.2 [.362] ref. 33 [1.300] 33 [1.300] 0.25 [.010] r max. 0.25 [.010] r max. note: panel thickness 0.76-2.29 [.030-.090] recommended panel cutout (for plug or receptacle) recommended panel cutout (for plug or receptacle) square grid connector specifcations square grid connectors
33 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant strain relief kits (for 6, 9, 12, 18, 24 and 36 position connectors) no. of dimensions cable o.d. positions a b c (max.) 17.75 25.53 22.75 9.5 6 .700 1.005 .896 .375 23.9 32.4 22.75 11.7 9 .940 1.275 .896 .460 23.9 32.4 27.58 13.45 12 .940 1.275 1.086 .530 23.9 38.1 38.1 16.5 18 .940 1.500 1.500 .650 27.94 38.1 38.1 19.05 24 1.100 1.500 1.500 .750 27.94 38.1 53.1 23.3 36 1.100 1.500 2.090 .918 * plug shown for illustration purposes only. strain relief kits can be used on either plug or receptacle. amp/2007 metrimate pin and socket catolog illustration no. 19 mark/mpd ? 1-24-93 a b c plug * cable o.d. (see table) 24 and 36 position housings plug (for sockets) receptacle (for pins) note: panel thickness 0.76-2.29 [.030-.090] no. of connector dimensions panel cutout dimensions positions a b c 40.45 32.85 40.77 24 1.592 1.293 1.605 55.45 47.85 55.75 36 2.183 1.885 2.195 recommended panel cutout (for plug or receptacle) square grid connector specifcations (continued) square grid connectors
amp metrimate pin and socket connectors 34 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant pc board mount headers material and finish housing - red thermoplastic, 94v-0 rated pin contacts - copper alloy, plated tin or gold duplex socket contacts - phosphor bronze, plated tin or gold duplex related product data mateable free-hanging connectors - page 31 (pin and socket headers do not mate.) dimensional specifications and recommended pc board layout - pages 35C38 performance characteristics - page 3 technical documents - page 58 product specification - 108-10033 application specification - 114-10040 plug (shown to illustrate mating connector) receptacle (shown to illustrate mating connector) locking latch locking tab locking tab locking latch mounting ears pin header socket header amp/2007 metrimate pin and socket catolog illustration no. 20 dg/marcus ricardus ammermanus ? 1-25-94 square grid connectors pin header part no. mates with socket header part no. mates with no. of contact with without plug with without receptacle positions plating mounting ears mounting ears part no. mounting ears mounting ears part no. (page 31) (page 31) tin 207119-8 207119-9 207496-7 207496-8 4 gold* 1-207119-0 1-207119-1 207015-1 207496-9 1-207496-0 207016-1 tin 207158-7 207158-8 207524-7 207524-8 6 gold* 1-207158-0 1-207158-1 207152-1 207524-9 1-207524-0 207153-1 tin 207441-7 207441-8 207526-7 207526-8 9 gold* 1-207441-0 207441-9 207439-1 207526-9 1-207526-4 207440-1 tin 207120-9 1-207120-0 207528-7 207528-8 12 gold* 207120-8 1-207120-1 207017-1 207528-9 1-207528-0 207018-1 tin 207444-9 1-207444-0 207530-7 207530-8 18 gold* 207444-8 1-207444-1 207442-1 207530-9 1-207530-0 207443-1 tin 1-206763-1 1-206763-2 207532-8 207532-9 24 gold* 1-206763-3 1-206763-4 207304-1 1-207532-0 1-207532-1 207305-1 tin 207121-8 207534-8 207534-9 36 gold* 207121-9 1-207121-0 207019-1 1-207534-0 1-207534-1 207020-1 * duplex plated 0.00076 [.000030] gold on mating end, tin on termination end, with entire contact nickel underplated. note: pin and socket headers do not mate. square grid connectors
35 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 4 and 6 position headers 9, 12 and 18 position headers b b f a max. c 1 [ .039 ] 11.8 [ .465 ] 2.54 [ .100 ] amp/2007 metrimate pin and socket catolog illustration no. 21 m&m ? 1-04-94 5 [ .197 ] dia. post 18.16 [ .715 ] max. 4.6 [ .181 ] ref. d dia.* pin no. 1 typ. 5 [ .197 ] typ. 1.6 [.063] dia. e typ. recommended pc board layout d dia.* 2.5 [.098] typ. 5 [.197] typ. b b f a max. c 1 [. 039 ] 11.8 [ .465 ] 2.54 [ .100 ] amp/2007 metrimate pin and socket catolog illustration no. 22 m&m ? 1-04-94 5 [ .197 ] dia. post 24.23 [ .954 ] max. 4.6 [ .181 ] ref. d dia.* pin no. 1 typ. 5 [ .197 ] typ. 1.6 [.063] dia. e typ. d dia.* 5 [.197] typ. 5 [.197] typ. 10 [.394] typ. recommended pc board layout no. of header dimensions pc board layout dimensions positions a b c d* b d* e f 22.61 17.4 12.7 2.65 17.4 2.65 6.2 5 4 .890 .685 .500 .104 .685 .104 .244 .197 27.69 22.4 17.6 2.65 22.4 2.65 6.2 10 6 1.090 .882 .693 .104 .882 .104 .244 .394 27.69 22.4 17.78 2.65 22.4 2.65 6.2 10 9 1.090 .882 .700 .104 .882 .104 .244 .394 32.5 27.3 22.61 2.65 27.3 2.65 6.2 15 12 1.280 1.075 .890 .104 1.075 .104 .244 .591 47.32 40.6 32.85 3.3 40.6 3.3 7.8 25 18 1.863 1.598 1.293 .130 1.598 .130 .307 .984 *d dia.2.65 [.104] for no. 2 screw; 3.3 [.130] for no. 4 screw. recommended pc board layout recommended pc board layout square grid pin header specifcations square grid connectors
amp metrimate pin and socket connectors 36 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 24 and 36 position headers amp/2007 metrimate pin and socket catolog illustration no. 23 mm/mpd ? 1-24-94 7.8 [ .307 ] typ. 5 b c b e recommended pc board layout [ .197 ] typ. 5 d [ .197 ] typ. 4.6 [ .181 ] ref. 5 [ .197 ] typ. 5 [ .197 ] typ. 3.3 [ .130 ] dia. (for no. 4 screw) pin no. 1 a max. 2.54 [ .100 ] 11.8 [ .465 ] 1 [ .039 ] dia. post max. 15 [ .591 ] typ. 2.5 [ .098 ] typ. 1.6 [ .063 ] dia. 3.3 [ .130 ] dia. (for no. 4 screw) pc board layout no. of header dimensions dimensions positions a b c d b e 47.32 40.6 32.85 29.36 40.6 25 24 1.863 1.598 1.293 1.156 1.598 .984 62.31 55.58 48.01 29.87 55.58 40 36 2.453 2.188 1.890 1.176 2.188 1.575 square grid pin header specifcations (continued) square grid connectors
37 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 4 and 6 position headers 9, 12 and 18 position headers no. of header dimensions pc board layout dimensions positions a b c* b c* d e 22.61 17.4 2.65 17.4 2.65 6.2 5 4 .890 .685 .104 .685 .104 .244 .197 27.69 22.4 2.65 22.4 2.65 6.2 10 6 1.090 .882 .104 .882 .104 .244 .394 27.69 22.4 2.65 22.4 2.65 6.2 10 9 1.090 .882 .104 .882 .104 .244 .394 32.5 27.3 2.65 27.3 2.65 6.2 15 12 1.280 1.075 .104 1.075 .104 .244 .591 47.32 40.6 3.3 40.6 3.3 7.8 25 18 1.863 1.598 .130 1.598 .130 .307 .984 *c dia.2.65 [.104] for no. 2 screw; 3.3 [.130] for no. 4 screw. amp/2007 metrimate pin and socket catolog illustration no. 24 mark ? 1-11-94 b e 1.6 [.063] dia. d typ. c dia.* 2.5 [.098] typ. 5 [.197] typ. 5 [.197] typ. 5 [ .1 97 ] typ. 5 [ .1 97 ] typ. b a max. 14.35 [ .565 ] 15.5 [ .610 ] 2.54 [ .100 ] 4.6 [ .18 1 ] ref. 1 [ .039 ] dia. post socket no. 1 c dia.* recommended pc board layout amp/2007 metrimate pin and socket catolog illustration no. 25 mark ? 1-12-94 5 [ .1 97 ] typ. b a max. 14.35 [ .565 ] 21.35 [ .840 ] 2.54 [ .100 ] 4.6 [ .18 1 ] ref. 1 [ .039 ] dia. post socket no. 1 c dia.* 5 [ .1 97 ] typ. b e 1.6 [.063] dia. d typ. c dia.* 10 [.394] typ. recommended pc board layout 5 [. 19 7] typ. 5 [. 19 7] typ. square grid socket header specifcations square grid connectors
amp metrimate pin and socket connectors 38 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 24 and 36 position headers amp/2007 metrimate pin and socket catolog illustration no. 26 mark ? 1-14-94 5 [ .1 97 ] typ. b a max. 14.35 [ .565 ] 2.54 [ .100 ] 4.6 [ .18 1 ] ref. 1 [ .039 ] dia. post socket no. 1 5 [ .1 97 ] typ. b c 1.6 [.063] dia. typ. 15 [.591] typ. recommended pc board layout 5 [. 19 7] typ. 5 [. 19 7] typ. 25.55 [ 1.006 ] 3.3 [ . 130 ] dia. 7.8 [.307 ] (for no. 4 screw) 3.3 [ . 130 ] dia. (for no. 4 screw) 2.5 [.098] typ. pc board layout no. of header dimensions dimensions positions a b b c 47.32 40.6 40.6 25 24 1.863 1.598 1.598 .984 62.31 55.58 55.58 40 36 2.453 2.188 2.188 1.575 square grid pin header specifcations (continued) square grid connectors
39 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant free-hanging connectors material red thermoplastic, 94v-0 rated related product data mateable pc board mount headers - pages 41 and 48-51 contacts - pages 9C14 keying plug - page 44 dimensional specifications - page 40 performance characteristics - page 3 technical documents - page 58 product specification - 108-10033 application specification - 114-10040 amp/2007 metrimate pin and socket catolog illustration no. 27 mark ? 1-17-94 locking latch serrated release locking tab serrated release plug housing ( accepts socket contacts) receptacle housing ( accepts pin contacts) 1 position housing ( hermaphroditic housing accepts pins or sockets and mates with itself.) amp/2007 metrimate pin and socket catolog illustration no. 28 mark ? 1-12-94 latching port detent no. of housing part no.* positions plug receptacle 1 (positive latch) 207535-1** 207535-1** 1 (breakaway latch) 211076-1** 211076-1** 3 207360-1 ** 207359-1 ** 6 207377-1 ** 207376-1 ** 10 207396-1 ** 207397-1 ** 16 207542-1 ** 207543-1 ** * housing only, order contacts separately. see pages 9C14 for contact specifications. ** hermaphroditic housing accepts pins or sockets and mates with itself. note: 1-position housings with positive latch not designed to be unmated; breakaway latch designed to be unmated. 1 position housing (breakaway latch shown) in-line connectors, 5 [.197] centerline in-line connectors
amp metrimate pin and socket connectors 40 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant single position hermaphroditic housings 6, 10 and 16 position housings plug (for sockets) 3 position housings plug (for sockets) receptacle (for pins) amp/2007 metrimate pin and socket catolog illustration no. 29 cmh/mpd ? 1-24-94 34.67 0.51 [ 1.365 .020 ] serrations in this area are optional. 5.46 [ .215 ] 9.6 [ .378 ] positive latch 15.1 [ .594 ] max. 5.46 [ .215 ] 34.42 [1 .355 ] max. breakaway latch amp/2007 metrimate pin and socket catolog illustration no. 30 mpd ? 1-24-94 2 13 45 67 89 10 7.85 [ .310 ] max. raised cavity identification (on rear face) a cavity no. 1 5 [ .197 ] typ. 27.5 [ 1.083 ] amp/2007 metrimate pin and socket catolog illustration no. 31 mpd ? 1-24-94 raised cavity identification (on rear face) 27.5 [ 1.083 ] 2 13 7.85 [ .310 ] max. 23.7 [ .934 ] 5 [ .197 ] typ. cavity no. 1 33.7 [ 1.327 ] 2 13 12.32 [ .485 ] max. 26.25 [ 1.034 ] raised cavity identification (on rear face) 5 [ .197 ] typ. cavity no. 1 amp/2007 metrimate pin and socket catolog illustration no. 32 mpd ? 1-24-94 10 9 8 7 6 5 4 3 2 1 cavity no. 1 raised cavity identification (on rear face) 12.32 [ .485 ] max. 5 [ .197 ] typ. 33.7 [ 1.327 ] b no. of dimensions positions a b 38.7 41.3 6 1.524 1.625 58.7 61.3 10 2.312 2.413 89.79* 91.19 16 3.535 3.59 *a dim. is max. for 16-position housing. receptacle (for pins) in-line connector specifcations, 5 [.197] centerline in-line connectors
41 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant pc board mount headers material and finish housing - red thermoplastic, 94v-0 rated pin contacts - copper alloy, plated tin or gold duplex socket contacts - phosphor bronze, plated tin or gold duplex related product data mateable free-hanging connectors - page 39 (pin and socket headers do not mate.) dimensional specifications and recommended pc board layout - pages 42, 43 performance characteristics - page 3 technical documents - page 58 product specification - 108-10033 application specification - 114-10040 amp/2007 metrimate pin and socket catolog illustration no. 33 mpd ? 1-25-94 straight-thru pin header right-angle pin header plug (shown to illustrate mating connector) locking latch serrated release amp/2007 metrimate pin and socket catolog illustration no. 34 mpd ? 1-24-94 straight-thru socket header right-angle socket header receptacle (shown to illustrate mating connector) locking tab serrated release no. of contact pin header part no. mates with plug part no. positions plating straight-thru right-angle (page 39) tin 207365-7 207541-6 3 gold* 207365-8 207541-7 207360-1 tin 207583-6 207378-6 6 gold* 207583-7 207378-7 207377-1 tin 207584-7 207398-6 10 gold* 207584-8 207398-7 207396-1 tin 207599-6 207544-8 16 gold* 207599-7 207544-7 207542-1 * duplex plated 0.00076 [.000030] gold on mating end, tin on termination end, with entire contact nickel underplated. note: pin and socket headers do not mate. no. of contact socket header part no. mates with receptacle part no. positions plating straight-thru right-angle (page 39) tin 207609-6 207608-6 3 gold* 207609-7 207608-7 207359-1 tin 207611-6 207610-6 6 gold* 207611-7 207610-7 207376-1 tin 207613-6 207612-6 10 gold* 207613-7 207612-7 207397-1 tin 207615-6 207614-6 16 gold* 207615-7 207614-7 207543-1 * duplex plated 0.00076 [.000030] gold on mating end, tin on termination end, with entire contact nickel underplated. note: pin and socket headers do not mate. in-line connectors, 5 [.197] centerline in-line connectors
amp metrimate pin and socket connectors 42 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant straight-thru 3 position header right-angle 3 position header 6, 10 and 16 position headers 6, 10 and 16 position headers amp/2007 metrimate pin and socket catolog illustration no. 35 mm/mpd ? 1-24-94 5 [ .197 ] typ. 1 b a b d [ .039 ] dia. post c dia.* c dia.* 4.72 [ .186 ] ref. 5 [ .197 ] typ. 12.7 [ .500 ] max. 1.6 [ .063 ] dia. 10.8 recommended pc board layout [ .425 ] typ. 2.54 [ .100 ] 17.5 [ .689 ] max. pin no.1 amp/2007 metrimate pin and socket catolog illustration no. 36 mm/mpd ? 1-24-94 b a b d c dia.* c dia.* 5 [ .197 ] typ. 5 [ .197 ] typ. 14.9 [ .587 ] ref. 17.5 [ .689 ] 12.7 [ .500 ] max. 1.6 [ .063 ] dia. 4.88 [ .192 ] ref. 10.8 recommended pc board layout [ .425 ] typ. 3.8 [ .150 ] ref. 2.54 [ .100 ] max. dia. post pin no. 1 1 [ .039 ] amp/2007 metrimate pin and socket catolog illustration no. 37 mm/mpd ? 1-24-94 b a b d c dia.* c dia.* 5 [ .197 ] typ. 5 [ .197 ] typ. 4.72 [ .186 ] ref. 12.7 [ .500 ] max. 1 [ .039 ] dia. post 1.6 [ .063 ] dia. 10.8 recommended pc board layout [ .425 ] typ. 2.54 [ .100 ] max. pin no. 1 17.5 [ .689 ] amp/2007 metrimate pin and socket catolog illustration no. 38 mm/mpd ? 1-24-94 b a b d c dia.* c dia.* 5 [ .197 ] typ. 5 [ .197 ] 1 [ .039 ] typ. 14.9 [ .587 ] ref. 17.5 [ .689 ] 12.7 [ .500 ] max. 1.6 [ .063 ] dia. 4.88 [ .192 ] ref. 10.8 recommended pc board layout [ .425 ] typ. 3.8 [ .150 ] ref. 2.54 [ .100 ] max. dia. post pin no. 1 no. of header dimensions pc board layout dimensions positions a b c* b c* d 36.86 31.6 2.65 31.6 2.65 10 3 1.451 1.244 .104 1.244 .104 .394 51.87 46.6 2.65 46.6 2.65 25 6 2.042 1.834 .104 1.834 .104 .984 71.86 66.6 2.85 66.6 2.85 45 10 2.829 2.622 .112 2.622 .112 1.772 102.64 96.6 2.85 96.6 2.85 75 16 4.041 3.803 .112 3.803 .112 2.953 *c dia.2.65 [.104] for no. 2 screw; 2.85 [.112] for no. 3 screw. in-line pin header specifcations, 5 [.197] centerline in-line connectors
43 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant straight-thru 3 position header right-angle 3 position header 6, 10 and 16 position headers 6, 10 and 16 position headers amp/2007 metrimate pin and socket catolog illustration no. 39 mm/mpd ? 1-24-94 4.72 [ .186 ] ref. 11 [ .433 ] 2.54 [ .100 ] 19.5 [ .768 ] max. 10.8 [ .425 ] typ. 1.6 [ .063 ] dia. 5 [ .197 ] typ. 5 [ .197 ] typ. 1 b b d [ .039 ] dia. post a max. c dia.* c dia.* socket no. 1 recommended pc board layout amp/2007 metrimate pin and socket catolog illustration no. 40 mm/mpd ? 1-24-94 11 [ .433 ] 2.54 [ .100 ] 19.5 [ .768 ] 17 [ .670 ] max. 5 [ .197 ] typ. 4.6 [ .181 ] ref. ref. 1 [ .039 ] dia. post 10.8 [ .425 ] typ. 1.6 [ .063 ] dia. 5 [ .197 ] typ. b b d a max. c dia.* c dia.* socket no. 1 recommended pc board layout 3.8 [ .150 ] ref. amp/2007 metrimate pin and socket catolog illustration no. 41 mm/mpd ? 1-24-94 4.72 [ .186 ] ref. 11 [ .433 ] 2.54 [ .100 ] 19.5 [ .768 ] max. 10.8 [ .425 ] typ. 1.6 [ .063 ] dia. 5 [ .197 ] typ. 5 [ .197 ] typ. 1 b b d [ .039 ] dia. post a max. c dia.* c dia.* socket no. 1 recommended pc board layout amp/2007 metrimate pin and socket catolog illustration no. 42 mm/mpd ? 1-24-94 11 [ .433 ] 2.54 [ .100 ] max. 10.8 [ .425 ] typ. 1.6 [ .063 ] dia. 5 [ .197 ] typ. b d c dia.* socket no. 1 recommended pc board layout b a max. c dia.* 19.5 [ .768 ] 17 [ .670 ] ref. 3.8 [ .150 ] ref. 5 [ .197 ] typ. 4.6 [ .181 ] ref. 1 [ .039 ] dia. post no. of header dimensions pc board layout dimensions positions a b c* b c* d 36.55 31.6 2.65 31.6 2.65 10 3 1.439 1.244 .104 1.244 .104 .394 51.59 46.6 2.65 46.6 2.65 25 6 2.031 1.834 .104 1.834 .104 .984 71.6 66.6 2.85 66.6 2.85 45 10 2.819 2.622 .112 2.622 .112 1.772 101.78 96.6 2.85 96.6 2.85 75 16 4.007 3.803 .112 3.803 .112 2.953 *c dia.2.65 [.104] for no. 2 screw; 2.85 [.112] for no. 3 screw. in-line socket header, 5 [.197] centerline in-line connectors
amp metrimate pin and socket connectors 44 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant free-hanging connector and pc board mount pin header material and finish connector red thermoplastic, 94v-0 rated header housing - red thermoplastic, 94v-0 rated contact - copper alloy, plated tin or gold duplex related product data contacts - pages 9C14 keying plug - see below dimensional specifications and recommended pc board layout - pages 45C47 performance characteristics - page 3 technical documents - page 58 plug housing (accepts socket contacts) right-angle pin header key knock-out locations keying wedges locking latch amp/2007 metrimate pin and socket catolog illustration no. 43 dg/mra ? 1-25-94 revised by mpd ? 7-27-94 a b no. of in-line connector right-angle pin header positions plug part no.* contact standard keyed plating part no. part no. 6 208117-1 tin ***208116-4*** 10 208404-1 tin 3-208403-2 3-208403-3 1 , 3-208403-4 2 tin 208099-3 19 208100-1 gold** 212630-4 *** housing only, order contacts separately. see pages 9C14 for contact specifications. *** duplex plated 0.00076 [.000030] gold on mating end, tin on termination end, with entire contact nickel underplated. ***longer tail version also available, p/n 208116-5. **** 1 location a knocked out. **** 2 location b knocked out. keying plugs (for use with all types) material nylon related product data used with: square grid connectors - pages 31C34 in-line connectors - pages 39C41 drawer connectors - pages 18, 19 for socket headers for plug housings amp/2007 metrimate pin and socket catolog illustration no. 44 dg/marcusio ? 1-25-94 revised by mpd ? 7-27-94 keying plug part no. 207654-1 (for use in socket cavities only) plug housing (shown for reference only) keying plug (installed) amp/2007a metrimate catalog #82045 illustration no. 81 mpd ? 7-27-94 2.41 [ .095 ] 5.72 [ .225 ] 1 0.1 6 [ .630 ] amp/2007a metrimate catalog #82045 illustration no. 82 mpd ? 7-27-94 keying plug part no. 211108-1 keying plug (installed) keying wedge part no. 208400-1 (for use with in-line plug connectors, above) in-line connectors, 5.08 [.200] centerline keying plugs in-line connectors
45 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 6 position plug housing (for sockets) 10 position plug housing (for sockets) 19 position plug housing (for sockets) amp/2007 metrimate pin and socket catolog illustration no. 45 mpd ? 1-12-94 2 13 456 9.14 [ .360 ] 5.08 [ .200 ] typ. 28.2 [ 1.110 ] 43.18 [ 1.700 ] raised ring (cavity no. 1 only) amp/2007 metrimate pin and socket catolog illustration no. 46 mpd ? 1-24-94 3 9.14 [ .360 ] 5.08 [ .200 ] typ. 28.2 [ 1.110 ] 63.5 [ 2.500 ] raised ring (cavity no. 1 only) a b c 2 14 56 78 91 0 amp/2007 metrimate pin and socket catolog illustration no. 47 mpd ? 1-13-94 6.35 [ .250 ] typ. 28.2 [ 1.110 ] 74.68 [ 2.940 ] raised ring (cavity no. 1 only) 2 1 3 4 5 11 12 13 14 15 10 9 8 7 19 18 17 16 6 3.18 [ .125 ] typ. 14.2 [ .560 ] 5.08 [ .200 ] in-line connector specifcations, 5.08 [.200] centerline in-line connectors
amp metrimate pin and socket connectors 46 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 6 position header 10 position header amp/2007 metrimate pin and socket catolog illustration no. 49 mpd ? 1-13-94 5.08 [ .200 ] typ. 8.26 [ .325 ] typ. 5.08 [ .200 ] typ. 1.6 [ .063 ] dia. 3.23 [ .127 ] dia. 13.97 [ .550 ] 1.02 [ .040 ] dia. pin 3.05 [ .120 ] ref. 5.08 [ .200 ] typ. 3.23 [ .127 ] dia. 7.75 [ .305 ] ref. pin no. 1 23.88 [ .940 ] 41.91 [ 1.650 ] 48.26 [ 1.900 ] 41.91 [ 1.650 ] 25.4 [ 1.000 ] recommended pc board layout amp/2007 metrimate pin and socket catolog illustration no. 50 mpd ? 1-16 -94 5.08 [ .200 ] typ. 8.26 [ .325 ] typ. 5.08 [ .200 ] typ. 1.6 [ .063 ] dia. 3.23 [ .127 ] dia. 13.97 [ .550 ] 1.02 [ .040 ] dia. pin 3.05 [ .120 ] ref. 5.08 [ .200 ] typ. 3.23 [ .127 ] dia. 7.75 [ .305 ] ref. pin no. 1 23.88 [ .940 ] 62.23 [ 2.450 ] 68.58 [ 2.700 ] 62.23 [ 2.450 ] 45.72 [ 1.800 ] recommended pc board layout recommended pc board layout recommended pc board layout in-line right-angle pin header specifcations, 5.08 [.200] centerline in-line connectors
47 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 19 position header amp/2007 metrimate pin and socket catolog illustration no. 51 mpd ? 1-18-94 10.16 [ .400 ] ref. 7.62 [ .300 ] typ. 3.18 [ .125 ] typ. 1.6 [ .063 ] dia. 3.23 [ .127 ] dia. 1.02 [ .040 ] dia. pin 6.35 [ .250 ] typ. 3.23 [ .127 ] dia. ref. pin no. 1 28.96 [ 1.140 ] 72.39 [ 2.850 ] 78.74 [ 3.100 ] 72.39 [ 2.850 ] 57.15 [ 2.250 ] recommended pc board layout 17.91 [ .705 ] 6.35 [ .250 ] typ. 5.08 [ .200 ] 3.18 [ .125 ] typ. 2.54 [ .100 ] typ. 5.08 [ .200 ] 19.05 [ .750 ] 3.05 [ .120 ] ref. 5.08 [ .200 ] in-line right-angle pin header specifcations, 5.08 [.200] centerline (continued) in-line connectors
amp metrimate pin and socket connectors 48 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 3 circuit assembly part no. 208708-1 material and finish (coaxial contacts) center conductor - copper alloy plated 0.00127 [.000050] gold over 0.00076 [.000030] nickel outer shell - copper alloy, plated 0.00038 [.000015] gold over 0.00127 [.000050] nickel *drill 1.6 [.063] dia. holes in rows w and y for subminiature coaxial contacts; and in row x only for power contacts. notes: 1. all cavities are preloaded with subminiature coaxial socket contacts. 2. 3 circuit assembly mates with in-line receptacle. part no. 207359-1 (page 39). mounting holes (for no. 2 screws) 11.0 [.433] 31.6 [1.244] 31.6 [1.244] 36.55 [1.439] max. max. 5.0 [.197] 1.6 [.063] dia.* 5.0 [.197] 1.0 [.039] 2.54 [.100] 1.27 [.050] 3.73 [.147] 10.8 [.425] 20.8 [.819] 15.8 [.622] 19.5 [.768] ref. 5.21 [.205] ref. 3.61 [.142] ref. dia. post 2.65 [.104] dia. (for no. 2 screw) recommended pc board layout x* w* y* in-line coaxial socket headers, straight-thru (pc board mount) in-line connectors
49 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant cavity loading mates with no. of dimensions mounting hole coaxial power socket header in-line receptacle positions a b (for screw size) contacts contacts part no. part no. 71.6 66.6 all 208309-1 207397-1 10 2.869 2.622 3 3, 8 thru 10 1, 2, 4 thru 7 208309-3 (page 39) 10 position circuit assemblies material and finish coaxial contacts center conductor - copper alloy plated 0.00127 [.000050] gold over 0.00076 [.000030] nickel outer shell - copper alloy, plated 0.00038 [.000015] gold over 0.00127 [.000050] nickel power contacts body - copper alloy plated 0.00076 [.000030] gold on mating area, 0.00381 [.000150] tin on remainder, both over 0.00127 [.000050] nickel hood - stainless steel * drill 1.6 [.063] dia. holes in rows w and y for subminiature coaxial contacts; and in row x only for power contacts. mounting holes (see chart below.) 11.0 [.433] a max. c dia.** b b d max. 5.0 [.197] 1.6 [.063] dia.* 4.72 [.186] ref. 5.0 [.197] 2.54 [.100] 1.27 [.050] 3.73 [.147] 10.8 [.425] 19.5 [.768] ref. 5.0 [.197] typ. 5.21 [.205] ref. 3.61 [.142] ref. in-line coaxial socket headers, straight-thru * * c dia. = 2.85 [.112] for no. 3 screw. no. of dimensions positions b **c** d 66.6 2.85 45 10 2.622 .112 1.772 pc board layout recommended pc board layout x* w* y* power contacts coaxial contacts in-line coaxial socket headers, straight-thru (pc board mount) (continued) in-line connectors
amp metrimate pin and socket connectors 50 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 3 circuit assembly part no. 208222-2 material and finish coaxial contacts center conductor - copper alloy plated 0.00127 [.000050] gold over 0.00076 [.000030] nickel outer shell - copper alloy, plated 0.00038 [.000015] gold over 0.00127 [.000050] nickel 11.0 [.433] 31.6 [1.244] 36.55 [1.439] max. max. 5.0 [.197] 1.6 [.063] dia.* 5.0 [.197] 2.54 [.100] 3.81 [.150] 8.81 [.347] 10.8 [.425] 20.8 [.819] 15.8 [.622] 19.5 [.768] ref. 4.7 [.185] ref. 1.0 [.039] dia. post 2.65 [.104] dia. (for no. 2 screw) recommended pc board layout x* y* * drill 1.6 [.063] dia. holes in rows x and y for subminiature coaxial contacts. notes: 1. all cavities are preloaded with subminiature coaxial socket contacts. 2. 3 circuit assembly mates with in-line receptacle. part no. 207359-1 (page 39). in-line coaxial socket headers, straight-thru (pc board mount) mounting holes (for no. 2 screws) 31.6 [1.244] in-line connectors
51 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 6 circuit assembly part no. 208212-3 material and finish coaxial contacts center conductor - copper alloy plated 0.00127 [.000050] gold over 0.00076 [.000030] nickel outer shell - copper alloy, plated 0.00038 [.000015] gold over 0.00127 [.000050] nickel mounting holes (see chart below.) 11.0 [.433] dia.** x* y* max. 5.0 [.197] 1.6 [.063] dia.* 4.70 [.185] ref. 5.0 [.197] 2.54 [.100] 46.6 [1.834] 46.6 [1.834] 25 [.984] max. 51.59 [2.031] 10.8 [.425] 2.65 [.104] 19.5 [.768] ref. 5.0 [.197] typ. recommended pc board layout 1.0 [.039] dia. post 8.81 [.347] 3.81 [.150] * *drill 1.6 [.063] dia. holes in rows x and y for subminiature coaxial contacts; and in row y only for power contacts. **dia. = 2.65 [.104] for no. 2 screw. notes: 1. all cavities are preloaded with subminiature coaxial socket contacts. 2. 6 circuit assembly mates with in-line receptacle. part no. 207376-1 (page 39). in-line coaxial socket headers, straight-thru (pc board mount) (continued) in-line connectors
amp metrimate pin and socket connectors 52 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 62 position rectangular connector (panel mount) material black thermoplastic, 94v-0 rated amp/2007 metrimate pin and socket catolog illustration no. 53 mark ? 1-18-94 5 [ .1 97 ] ref. 40.18 [ 1 .582 ] 5 [ .1 97 ] ref. 75 [ 2.952 ] 98.3 [ 3.870 ] 31.06 [ 1 .223 ] 11.3 [ .445 ] 3.8 [ .150 ] 5 [ .1 97 ] ref. 40.18 [ 1 .582 ] 5 [ .1 97 ] 79.88 [ 3.145 ] 39.34 [ 1 .549 ] 3.8 [ .150 ] 11.3 [ .445 ] 75 [ 2.952 ] 98.3 [ 3.870 ] ref. rectangular connector mating half with male with female pin jackscrew jackscrew threads headers plug 208334-4 1 208627-1 2 receptacle 208628-1 211580-4 ( 19.76 [.778] posts) 211580-5 (3.56 [.140] posts) 1 mates with 211580-4 or 211580-5. 2 mates with 208628-1. note: housings shown with jackscrew in plug and female jackscrew threads in receptacle. either half can be equipped with female jackscrew threads or jackscrew as necessary. a f b c d e 8.7 [ . 343 ] typ. recommended panel cutout (for plug or receptacle) amp/2007 metrimate pin and socket catolog illustration no.54 mark ? 1-18-94 recommended panel cutout for front & rear mounted plug and rear mounted receptacle panel dimensions* thickness a b c d e f 0.8C1.4 29.9 13.3 41.7 68 82.7 2.6 .031C.055 1.177 .524 1.642 2.677 3.256 .102 1.4C2 32.2 13.3 41.7 68 82.7 1.6 .055C.078 1.268 .524 1.642 2.677 3.256 .063 recommended panel cutout for front mounted receptacle panel dimensions* thickness a b c d e f 0.8C1.4 35.4 15.9 44.3 70.2 85.4 2.6 .031C.055 1.394 .626 1.744 2.764 3.362 .102 1.4C2 37.7 15.9 44.3 70.2 85.4 1.6 .055C.078 1.484 .626 1.744 2.764 3.362 .063 *all dimensional tolerances listed are + 0.3 [.012, ? .001]. rectangular connectors rectangular connectors
53 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 62 position pc pin head - ers (mates with plug part no. 208334-4) material black thermoplastic, 94v-0 rated related product data mateable plug - page 52 performance characteristics - page 3 technical documents - page 58 product specification - 108-10033 application specification - 114-10040 40.18 [ 1 .582 ] 5 [ .1 97 ] typ. 5 [ .1 97 ] typ. 5 [ .1 97 ] typ. 98.30 [ 3.870 ] 3.56 [ . 140 ] dia. 79.88 [ 3.145 ] 39.34 [ 1 .549 ] 11.30 [ .445 ] 87.63 [ 3.45 ] 64.99 [ 2.55 ] 22.64 [ .900 ] 4.75 [ . 187 ] amp/2007 metrimate pin and socket catolog illustration no. 56 mark/mpd ? 2-18-94 recommended pc board layout part no. 211580-4 with posts 19.76 [.778] part no. 211580-5 with posts 3.56 [.140] recommended pc board layout 40.18 [ 1 .582 ] 5 [ .1 97 ] typ. 5 [ .1 97 ] typ. 5 [ .1 97 ] typ. 98.30 [ 3.870 ] 3.56 [ . 140 ] dia. 79.88 [ 3.145 ] 39.34 [ 1 .549 ] 11.30 [ .445 ] 87.63 [ 3.45 ] 64.99 [ 2.55 ] 22.64 [ .900 ] 4.75 [ . 187 ] amp/2007 metrimate pin and socket catolog illustration no. 56 mark/mpd ? 2-18-94 recommended pc board layout part no. 211580-4 with posts 19.76 [.778] part no. 211580-5 with posts 3.56 [.140] 40.18 [ 1 .582 ] 5 [ .1 97 ] typ. 5 [ .1 97 ] typ. 5 [ .1 97 ] typ. 98.30 [ 3.870 ] 3.56 [ . 140 ] dia. 79.88 [ 3.145 ] 39.34 [ 1 .549 ] 11.30 [ .445 ] 87.63 [ 3.45 ] 64.99 [ 2.55 ] 22.64 [ .900 ] 4.75 [ . 187 ] amp/2007 metrimate pin and socket catolog illustration no. 56 mark/mpd ? 2-18-94 recommended pc board layout part no. 211580-4 with posts 19.76 [.778] part no. 211580-5 with posts 3.56 [.140] 40.18 [ 1 .582 ] 5 [ .1 97 ] typ. 5 [ .1 97 ] typ. 5 [ .1 97 ] typ. 98.30 [ 3.870 ] 3.56 [ . 140 ] dia. 79.88 [ 3.145 ] 39.34 [ 1 .549 ] 11.30 [ .445 ] 87.63 [ 3.45 ] 64.99 [ 2.55 ] 22.64 [ .900 ] 4.75 [ . 187 ] amp/2007 metrimate pin and socket catolog illustration no. 56 mark/mpd ? 2-18-94 recommended pc board layout part no. 211580-4 with posts 19.76 [.778] part no. 211580-5 with posts 3.56 [.140] recommended pc board layout rectangular connectors (continued) rectangular connectors
amp metrimate pin and socket connectors 54 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant product facts 36-circuit commoning ? system choice of bussing con - ? figurations: full bus and split bus of 8-8-8-8-4. other arrangements are available, consult tyco electronics. compact design: ? 95.1 [3.744] x 33 [1.300] mounts onto machine ? frame and other panel areas material and finish contacts - copper alloy, tin plated bus commoning configuration arrangements part number 1 thru 8 9 thru 16 split 17 thru 24 208062-8 8-8-8-8-4 25 thru 32 33 thru 36 full all circuits common 208062-9 notes: 1. see chart below for bus configurations. 2. these connectors mate with 36-circuit square grid plug part no. 207019-1 (page 31). notes: 3. dimensional tolerances are not illustrated. this information is available on engineering drawings; use product part number when ordering drawings. 95.1 [3.744] 84.9 [3.344] 5.1 [.200] 4.3 [.169] dia. 6.35 [.250] 20.3 [.800] 16.5 [.650] 33 [1.300] copper bus plates (see note 1.) pin header (see note 2.) circuit no. 1 base commoning connectors commoning connectors
55 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant product facts 36-circuit power ? distribution system high current capability ? compact design: ? 95.1 [3.744] x 33 [1.300] accommodates one or ? two voltages (with split bus) notes: 1. copper bus for part nos. 208063-6 and 208063-7 is divided lengthwise, providing dual 18-cir- cuit buses. other bussing configurations can be made available, consult tyco electronics. notes: 2. these connectors mate with 36-circuit square grid receptacle part no. 207020-1 (page 31). notes: 3. dimensional tolerances are not illustrated. this information is available on tyco electronics engineering drawings; use product part number when ordering drawings. 95.1 [3.744] 84.9 [3.344] 5.1 [.200] 6.35 [.250] 20.3 [.800] 16.5 [.650] 33 [1.300] split bus (see note 1.) copper bus base 4.3 [.169] dia. socket header (see note 2.) m5 x 0.8 [10-32] screw (2) heat rise characteristics the following graph indi - cates the maximum temper - ature rise of a power distribution connector with various currents being applied. the specific con - nector under test is a fully bussed, 36-circuit power distribution connector with 7-8 mm 2 [8 awg] input wire. the mating connector is a standard 36-circuit met - rimate receptacle with all contacts terminated to 1 219 [48] leads using 2 mm 2 [14 awg] wire. 30 20 10 a b c d e f g h current applied max. temperature rise. oc a 13 amperes, one central contact. b 13 amperes (combined), two adjacent central contacts. c 20 amperes (combined), four central contacts. d 40 amperes (combined), four central contacts. e 60 amperes (combined), four central, three end contacts. f 50 amperes (combined), four corner contacts. g 100 amperes (combined), 36 contacts. h 155 amperes (combined), 36 contacts. bus contact connector configuration plating part no. full bus tin 208063-5 split bus tin 208063-6 (see note 1.) sel. gold/ 208063-7 nickel 1 1 0.00076 [.000030] gold on mating area, 0.00381 [.000150] tin on remainder, both over 0.00127 [.000050] nickel. power distribution connectors power distribution connectors
amp metrimate pin and socket connectors 56 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant mechanical hand tools for interchangeable die sets these tools are ideal for small pro - duction, prototype and experimen - tal applications. they are used for terminating pin and socket con - tacts to wire and feature a ratchet device to provide consistently formed crimps. pro-crimper iii hand tool, part no. 58495-1 commercial grade hand tool for crimping various products. features ratchet control to provide complete crimp cycle. accepts both pinned- and shouldered- style die sets. locators are provided with pinned-style die sets for proper contact and wire positioning, and to help minimize contact rotation and bending during crimping. approximate weight 1.3 lb [0.60 kg]. for use with type iii+ contacts, see pages 17-19. for more information, request catalog 1773379-1 , instruction sheet 408-9930. application tooling certi-crimp straight action hand tools (saht) premium grade hand tools. feature ratchet control to provide complete crimp cycle. die sets close in a straight line. include a contact locator and wire stop, plus an insulation crimp adjustment lever, when applicable. approximate weight 1.3 lb [0.59 kg]. for type iii+ contacts, see pages 17-19. for more information, request catalog 65780 . 112076 certi-crimp c head straight action hand tool (saht), part no. 69710-1 premium grade hand tool. features ratchet control to provide complete crimp cycle. the interchangeable die sets close in a straight line to minimize contact or terminal rotation during crimping. when applicable, user-assist features such as a contact or terminal locator and a wire stop, are built into the die set. approximate weight 1.9 lb [0.86 kg]. for subminiature coaxial contacts, see pages 22-23. for more information, request catalog 65780 , instruction sheet 408-2095. 92936-8 electric machine for interchangeable die sets sde terminator, part no. 1490076-2 an electric crimp terminator with compact design features a die set holder that is compatible with all amp sde (pro-crimper iii tool) die sets. hand- or foot-actuated options are available. ce approved. for more information, request catalog 1654714 . 112383 sde (standard die envelope) die sets sde die sets provide cost- effective fexibility, through many options for a common die-set outline. the sde die sets can be adapted for use with certi-crimp hand tools, pro-crimper iii hand tools, the sde terminator and the 626 pneumatic tool system. for more information, request catalog 1654003 . application tooling
57 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant pneumatic hand tool for interchangeable die sets 6-26 pneumatic tool system effortless crimping for a broad range of terminals, either bench-mounted or hand-held for working in cramped quarters. ? lightweight tool eliminates physical force required by hand tools ? hand- or foot-switch operation ? termination wire range from 26-6 awg [0.12-13.0mm2], plus coaxial and fber optic cable ? works with existing amp- compatible crimp heads and die sets ? ratchet control option pro- vides complete crimp cycle, eliminating partial crimps ? use rotating head assembly to reach diffcult termination locations for more information, request catalog 124208 . battery-powered crimp tool kits the battery-powered crimp tool kit is a fast, ergonomically-designed tool is ideal for use at the bench, on the line, or in the feld. its completely portable, lightweight (3.48 lbs including battery) and compact. the charge delivers over 100 crimps - charge time is 40 mins. the kit includes the tool, 2 batteries and the charger. p/n 1213890-1 sde battery powered crimp tool kit (dies not included) p/n 1213805-1 certi- crimp ii, sa battery powered crimp tool kit (heads not included) p/n 1213840-1 certi- crimp, large die, c-head adapter battery powered crimp tool kit (dies not included) p/n 1213819-1 certi-crimp, large die, straight-action adapter battery powered crimp tool kit (dies not included) for more information, request catalog 1773381 . application tooling (continued) crimp machines semiautomatic bench machines for crimping reeled terminals and con - tacts, featuring a quiet and reliable direct motor drive, microprocessor controls for ease of setup and operation, and guarding and light - ing designed for operator convenience and safety. all models are equipped with either manual or automatic precision adjustment of crimp height. machine-mounted sensors are available for crimp quality monitoring using conventional miniature- style applicators. for more information, request catalog 1654956-2 , video 198116, catalog 82275 [crimp quality monitor (cqm)] , video 198094. note: new stripping module available, see page 79. amp-o-lectric model g terminating machines, part nos. 354500-1, -9, -11 amp-o-lectric model k terminating machine with a permanently-mounted ap - plicator that accepts inter - changeable die sets to apply a variety of tape-mounted terminals and splices. many of the die sets can also be used in amp-o-lectric termi - nating machines with a tape applicator. for more information, contact tyco electronics. amp-tapetronic machine, part no. 69875 103330 application tooling
amp metrimate pin and socket connectors 58 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant application tooling (continued) the unique system pro - vides 100% on-the-fy crimp inspection. it measures the crimp height of each termina - tion, and evaluates the quality of each crimp. if a crimp is questionable, the monitor alerts the operator with both visual and audible alarms. it also provides ports for print - ing and networking. when used with amp-o-lectric model g termination ma - chines, the monitor is mount - ed to the machine. when used with ampomator cls iv lead making machines, it is integrated into the machines operating system. for more information, request catalog 82275 . crimp quality monitor (cqm) part no. 1320420-2 the system iii applicator introduces several new tech - nologies into the applicator including a precision servo- electric motorized feed - ing system, a built-in data module for storing terminal crimp and set-up information, a precision ft round ram, and a newly designed terminal depressor. it still utilizes the proven quality of the hd-m crimper and anvil tooling. for more information, request catalog 1654956-8 system iii applicator the amp 3k/40 and amp 5k/40 terminators are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. by incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer fexibility to meet the specifc needs of various applications at the lowest possible cost. features 3,000 lb [1361 kg] max. ? crimp force (amp 3k/40); 5,000 lb [2268 kg] max. ? crimp force (amp 5k/40) toolless removal of ? applicators and guards jog capability ? quiet, fast operation - ? 80/76 dba and cycle time less than 0.400 seconds accepts heavy duty mini ? stye applicators wide range of optional ? equipment such as toolless precision crimp height adjust, batch counter, cqm capability and work light for more information, request catalog 1654956-2 . note : new stripping module available, see page 79. amp 3k/40 and amp 5k/40 terminating machines your quality program calls for more than a good crimping system. it demands proof the proof you get with the sle crimp force monitor. it has high- resolution piezo-quartz sensor technology for a more precise identifcation of typical crimping faults. sure, you can sample and test crimp height with a micrometer. in fact, thats how you standardize your process. but for ongoing quality control, testing every crimp, sle is the choice. its known worldwide, and meets our standards or a high performance terminating system. thats how you can be sure. high quality crimping with verifcation means higher production and productivity. crimp force monitor (cfm) features ? 1 or 2 channels ? 128 x 128 dot matrix ? zone & peak force analysis ? force trigger ? encoder proximity trigger ? absolute force measurement ? monitors the wire barrel crimp of open-barrel, uninsulated contacts and terminals ? real-time monitoring of every crimp ? special applicators are not required ? use with the amp-3k/40 and amp-5k/40 presses from tyco electronics ? frame-mounted force sensor ? for bench or fully- automatic machines ? please contact us for any other type of press you would like to use with the cfm crimp force monitor specifcations ? electrical: 110-230 vac single phase, 50-60 hz, 15 watts ? size (monitor): 178mm x 137mm x 95mm ? weight (monitor): 1.02kg (single channel), 1.05kg (double channel) for more information, request catalog 1309085-2 application tooling
59 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant application tooling (continued) this fully-automatic, pc- controlled leadmaker can be equipped with up to three processing stations enabling the crimping of both ends of the wire, double-crimp connections with three different contacts, single- ended seal applications, tinning or ink-jet marking. features include ultra-short conversions times, easy-to- use graphic-based topwin interface with multiple- language capability, crimp force analyzer with statistical analysis, seal monitoring, and integrated good/bad sorting. for more information, request catalog 1307901 . komax gamma 333 pc lead-making machine lead makers the 433-s alpha offers maximum fexibility for applying seals to one or both ends of the wire with the corresponding terminal. when equipped with the mci 711 crimp terminator and mci 761 seal applicator, the fully- automated 433-s alpha forms a highly compact system with optimum accessibility. dynamic servo-drives provide fne travel settings on all motor axes and the wire straightening unit with quick- release lock and automatic lead-in feature reduces wire changeover time. the topwin software provides for fast, simple data input. for more information, request catalog 1307801. komax 433-s alpha lead-making machine the ampomator system iii leadmaker is designed for the demands of low-volume/ high mix manufacturing and precision quality. this leadmaker combines the best wire processing capabilities with new technologies in terminal feeding and machine set-up found in the system iii applicator to offer signif - cant advantages for higher throughput and effciencies. for more information, request catalog 1654956-5 ampomator system iii leadmaker interchangeable applicators for crimping products reeled end-to-end (primarily open- barrel terminals). used in bench and lead-making machines; most designs can be used, or adapted for use with minor tooling changes, dial-in settings for different wire sizes and insulation diameters. mechanical or air-powered feed systems, depending on the product applied. for more information, request catalog 296393-2 and instruction sheet 408-8039. end-feed heavy-duty miniature applicators (coded hdm) applicators the new edge counter tracks wearable tool usage for the most effective maintenance planning. the completely electronic counter, with clear lcd display, indicates cycles since installation. by performing maintenance at measured intervals with pre-set limits, operators avoid breakdowns and rejects caused by tool wear or mis-adjustment. a wireless interface transfers counters to a pc running the optional edge counter software pack. the edge is standard on all new applicators and can be retroftted to most existing tyco electronics applicators. for more information, request catalog 1773385 .. edge applicator counter interchangeable applicators for crimping products reeled side-by-side on single or dual carrier strips (primarily closed-barrel terminals and open-barrel contacts). similar design as the end- feed version. all side-feed applicators include a wire stop to help correctly position the wire end in the crimping target area. for more information, request catalog 296393-2 and instruction sheet 408-8040. side-feed heavy-duty miniature applicators (coded hdm) 89828 application tooling
amp metrimate pin and socket connectors 60 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant application tooling (continued) interchangeable applicators for crimping products in amp-o-matic stripper- crimper machines. consist of separate ram and lower tooling assemblies. similar dial-in settings for different wire sizes and insulation diameters as hdm applicators. available with sensors for use with the crimp quality monitor. for more information, request catalog 65004 (amp-o-matic stripper-crimper machines) , catalog 82275 [crimp quality monitor (cqm)] . stripper-crimper applicators (coded sca) 89827 semiautomatic bench crimping machines that also strip the wire, and are therefore used for terminating jacketed cable. feature manual precision adjustment of crimp height, keyed strip blades for faster, more accurate setups, and an effcient scrap removal system. all adjustments can be made from the front of the machines without special tools. available with crimp quality monitoring. for more information, request catalog 65004 , video 198075, catalog 82275 [crimp quality monitor (cqm)] , video 198094. amp-o-matic stripper- crimper machines, part nos. 1320895-1, -2 stripper-crimper machines the combination of the stripping module with the amp 3k/40 and amp 5k/40 terminating machines or the amp-o-lectric model g terminator provides an economic and profcient method of stripping the wire and crimping terminals on the same machine. the module accepts end- and side-feed hdm applicators (32-14 awg) and operates in three modes: crimp only, strip only, or strip and crimp. it can be installed on existing machines in the feld or purchased as one unit from the factory. for more information, request catalog 1309085. stripping module (for the amp 3k/40 and amp 5k/40 terminating machines and amp-o- lectric model g terminator on page 77) 12075-2 the cosmic 30m is a high precision, high speed electrical wire stripper that is very easy to operate. its equipped with a four blade system and an optional gripper for more diffcult wires. there is a digital display for the wire diameter that can be set at 0.01 mm increments. for more information, request catalog 1773385-2 . cosmic 30m wire strip - ping machine, 5-528367-0 the compact, lightweight, benchtop cosmic 927r was designed and developed to reliably strip various insulation materials and micro-cable. from conductor diameter 36 to 10 awg, the stripping diameter display can be set to within 0.1 mm increments. for more information, request catalog 1773385-4 . cosmic 927r micro-cable stripper application tooling
61 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant the following is a list of technical documents covering the application, performance and maintenance of metrimate connectors. product specifications describe technical performance characteristics and verification tests. they are intended for the design, component and quality engineer. 108-10033 metrimate connectors 108-10042 contacts, type iii + stamped and formed 108-12011 subminiature coaxicon contacts 108-1317 power drawer connectors 108-1682 power drawer connectors with .125 powerband contacts 108-1449 power drawer with high current louvertac size 8 108-10033-1 metrimate connectors loaded with contacts application specifications describe requirements for using the product in its intended application and/or crimping information. they are intended for the packaging and design engineer and the machine setup person. 114-10014 contacts, pin and socket, power application of 114-10004 contacts, type iii + 114-10039 drawer connectors 114-10040 metrimate connectors 114-10043 powerband contacts instruction sheets provide instructions for assembling or applying the product. they are intended for the manufacturing assembler or operator. 408-7846 metrimate connectors (square grid) 408-1379 pin and socket contacts 408-7347 insertion tool 91002-1, type iii + contacts 408-2024-2 subminiature coaxicon contacts, instruction, maintenance and inspection 408-1216 extraction tool 305183, type iii + and subminiature coaxicon contacts 408-4374 extraction tool 318813-1 408-4391 certi-crimp saht 90716-1 408-8547 operation and maintenance of certi-crimp ii straight action hand tools 408-7414 certi-crimp saht 90225-2 408-9819 pro-crimper ii hand tool 58495-1 408-1817 insertion tool 200893-2 408-2095 "c" head hand tool 69710-1 408-9930 pro-crimper ii hand crimping tool frame assembly 354940-1 customer manuals provide a compilation of customer prints, product specifications, application specifications, features and benefits, is sheets, test specifications and could include a product catalog. 409-5862 amp 626 pneumatic tool assemblies technical documents technical documents
amp metrimate pin and socket connectors 62 catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant note: this numerical index lists all cataloged part numbers by base number only. complete part num - bers (with prefixes and/or suffixes) are shown on the page indicated. 51565 13, 14 66098 9 66099 9 66100 9 66101 9 66102 9 66103 9 66104 9 66105 9 66106 9 66107 9 66108 9 66109 9 66331 9 66332 9 66358 9, 12 66359 9, 12 66360 9, 12 66361 9, 12 66393 9 66394 9 66399 9 66400 9 66405 9 66406 9 66424 9 66425 9 66428 9 66429 9 66563 9 66564 9 66565 9 66566 9 66597 9, 12 66598 9, 12 66601 9, 12 66602 9, 12 164159 10 164160 10 164161 10 164162 10 164163 10 164164 10 193457 16 193458 16 193534 16 193535 16 193642 16 193643 16 193814 16 193844 11 193846 11 194264 11 202236 10 202237 11 206763 34 207015 31, 34 207016 31, 34 207017 31, 34 207018 31, 34 207019 31, 34, 54 part no. page no. 207020 31, 34, 55 207088 31 207119 34 207120 34 207121 34 207152 31, 34 207153 31, 34 207158 34 207304 31, 34 207305 31, 34 207359 39, 41, 48, 50 207360 39, 41 207365 41 207376 39, 41, 51 207377 39, 41 207378 41 207396 39, 41 207397 39, 41, 49 207398 41 207439 31, 34 207440 31, 34 207441 34 207442 31, 34 207443 31, 34 207444 34 207496 34 207524 34 207526 34 207528 34 207530 34 207532 34 207534 34 207535 39 207541 41 207542 39, 41 207543 39, 41 207544 41 207583 41 207584 41 207599 41 207600 31 207601 31 207602 31 207603 31 207604 31 207608 41 207609 41 207610 41 207611 41 207612 41 207613 41 207614 41 207615 41 207654 44 208062 54 208063 55 208099 44 208100 44 208116 44 208117 44 208209 18 208210 18 208211 20 208222 50 208309 49 208212 51 part no. page no. 208334 52, 53 208400 44 208403 44 208404 44 208627 52 208628 52 208708 48 211076 39 211108 44 211149 18 211150 18, 24 211580 52, 53 211758 18 211759 18 212008 15 212014 15 212608 18 212609 18 212630 44 213283 20 213426 16, 19 213427 16, 19 213499 16, 19 213500 16, 17, 19 213552 15 213558 18 213567 15 213662 15 213672 18 213713 19 213737 15 213738 18 213740 15 213748 18 213749 18 213750 15 213752 19 213766 27, 29 213768 27, 29 213784 18 213792 31 213793 31 213794 31 213795 31 213796 31 213797 31 213824 18 213841 17 213843 17 213845 17 213847 17 213881 18 213882 19 213883 19 213886 17, 19 213908 19 213940 27, 28 213942 27 213973 27, 30 213974 27, 30 225088 13 226537 13, 14 266180 10 266181 10 266182 10 266183 10 part no. page no. 332056 13 332057 13, 14 788085 9 788088 9 796964 11 796966 11 part no. page no. 58495 9, 10 69656 13, 14 69690 13, 14 69710 13, 14, 17, 57 90225 9 90716 9 91002 9 91505 9, 10 91515 9, 10 91519 9 91521 9 91523 9, 10 91542 9 91911 13, 14 189721 9, 10, 13, 14, 17 189722 9, 10, 13, 14, 17 189928 9, 10, 13, 14 200893 9 305183 9, 11, 12, 13, 14, 16 318161 13, 14, 17 318813 16 354500 17 354940 13, 14 356114 16 356304 9, 10, 13, 14, 17 356336 16 356611 17 356612 17 466321 9 466323 9, 10 466324 9 466325 9 466326 9 466383 9 466585 9 466598 9 466741 10 466906 9 466907 9, 10 466908 9 466923 9 466942 9 466958 9 466979 9 567363 9 567364 9 567867 9 567947 9 601967 12 608651 15 608668 15 680114 10 680195 17 680197 17 680602 9 725840 10 tooling part number index part number index
63 amp metrimate pin and socket connectors catalog 82045 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant engineering notes engineering notes
tyco electronics corporation harrisburg, pa 82045 - rev. 6/08 - og3b

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